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Reassembly [08/2015 - 08/2018]: Procedure

WARNING: This page is about a different car, the 2018 Toyota Sequoia, 2017 Toyota Sequoia, and 2016 Toyota Sequoia. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    1. Apply high-temperature grease to the areas of the starter pinion drive lever indicated in the illustration.
      GTY570661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the starter pinion drive lever and rubber seal to the starter center bearing clutch.
    3. Install the starter center bearing clutch together with the starter pinion drive lever and rubber seal to the starter drive housing.
    4. Apply high-temperature grease to the planetary gears and pins of the starter center bearing clutch.
      GTY578558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 3 planetary gears.
  2. INSTALL STARTER ARMATURE ASSEMBLY 
    1. Install the starter armature to the starter yoke.
      NOTE:

      The magnet of the starter yoke may attract the starter armature when the starter commutator end frame is installed, causing the magnet to break.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY 
    1. Push out the 4 brushes from the brush holder so that they are held in place by the springs as shown in the illustration.
      GTY171733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the brush holder to the starter armature and push in the 4 brushes.
      GTY171711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Check that the positive (+) lead wires are not grounded.

    3. Insert the grommet between the positive side and negative side.
      GTY539683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL STARTER YOKE ASSEMBLY 
    1. Install the starter armature plate to the starter yoke.
      GTY545431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Install the starter armature plate so that the keyway is positioned between key A and key B.

    2. Install the commutator end frame with the 2 screws.

      Torque: 1.5 N.m (15 kgf/cm, 13 in.lbf) 

    3. Align the key of the starter yoke with the keyway located on the starter drive housing.
      GTY357005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a T25 "TORX" socket wrench, install the 2 bolts.

      Torque: 6.0 N.m (61 kgf/cm, 53 in.lbf) 

  5. INSTALL MAGNET STARTER SWITCH ASSEMBLY 
    1. Apply high-temperature grease to the plunger hook.
      GTY587106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Hang the plunger of the magnet starter switch onto the drive lever from the upper side.
    3. Install the magnet starter switch with the 2 nuts.

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

    4. Connect the lead wire to the magnet starter switch with the nut.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

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