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DTC B1500: Fuel Sender Open Detected [08/2015 - 08/2017]: Procedure

  1. READ VALUE USING TECHSTREAM (FUEL SENDER GAUGE) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream ON.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. According to the display on the Techstream, read the Data List.
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Fuel Input Fuel sender gauge (main) input signal/Min.: 0, Max.: 127.5 Fuel sender input value Unit: L

      OK

      Fuel value displayed on the Techstream is almost same as needle indication.

    Result: 

    OK 

    USE SIMULATION METHOD TO CHECK 

    (Refer to HOW TO PROCEED WITH TROUBLESHOOTING [08/2015 - 08/2017] )

    Result: 

    NG 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SENDER GAUGE AND BODY GROUND) 
    1. Disconnect the H37 meter connector.
      GTY609996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the Q1 gauge connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      H37-12 (L) - Q1-2 Always Below 1 Ω
      H37-39 (E3) - Q1-3 Always Below 1 Ω
      H37-40 (E1) - Body ground Always Below 1 Ω
      H37-12 (L) or Q1-2 - Body ground Always 10 kΩ or higher

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  3

  3. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge.
      GTY147666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      2 - 3 Float level is F (upper) 12 to 18 Ω
      Float level is E (lower) 405 to 415 Ω
      RESULT

      Result Proceed to
      Result is as specified A
      Result is not as specified (for 3UR-FE) B
      Result is not as specified (for 3UR-FBE) C

    Result: 

    REPLACE COMBINATION METER ASSEMBLY 

    (Refer to REMOVAL [08/2015 - 08/2017] )

    Result: 

    REPLACE FUEL SENDER GAUGE ASSEMBLY 

    (Refer to REMOVAL [08/2015 - ] )

    Result: 

    REPLACE FUEL SENDER GAUGE ASSEMBLY 

    (Refer to REMOVAL [08/2015 - 08/2018] )