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Home >> Toyota >> 2019 >> Sequoia SR5, 4WD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) (Service Information) >> Brake Pedal >> Installation [08/2017 - ] >> Procedure

Installation [08/2017 - ]: Procedure

  1. INSTALL BRAKE PEDAL PAD 
    1. Install the brake pedal pad onto the brake pedal.
  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the brake pedal support assembly with the 4 nuts.

      Torque: 15.2 N.m (155 kgf/cm, 11 ft.lbf) 

  3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY 

    Refer to

    INSTALLATION [08/2017 - 08/2018] , or refer to

    INSTALLATION [08/2018 - 08/2019] , or refer to

    INSTALLATION [08/2019 - ]

  4. CONNECT BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the bolt, and connect the brake pedal support assembly to the instrument panel reinforcement assembly.
      GTY572440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 35 N.m (357 kgf/cm, 26 ft.lbf) 

    2. Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal and return spring mounting bracket of the brake pedal support assembly.
    3. Install the brake pedal return spring.
    4. Connect the stop light switch wire harness clamp to the brake pedal support assembly.
      GTY772518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the wire harness clamp to the brake pedal support assembly.
    6. Connect the 2 clamps to the brake pedal support assembly.
      GTY773035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the connector.
      GTY760995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL PUSH ROD PIN 
    1. Apply a light coat of lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.
    2. Set the push rod clevis in place, insert the push rod pin from outside the vehicle and then install a new clip.
      NOTE:

      After assembly, check that the pedal operates smoothly.

  6. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER 
    1. Install the stop light switch mounting adjuster.
  7. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  8. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY 
    1. Install the No. 3 air duct sub-assembly with the bolt.
      GTY758663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N.m (55 kgf/cm, 48 in.*lbf) 

  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to INSTALLATION [08/2015 - ]

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable some systems need to be initialized after the cable is reconnected.

    Refer to

    INITIALIZATION [08/2017 - 08/2018] , or refer to

    INITIALIZATION [08/2018 - 08/2019] , or refer to

    INITIALIZATION [08/2019 - ]

  11. CHECK AND ADJUST BRAKE PEDAL 
    1. Check and adjust brake pedal (Refer to ADJUSTMENT [08/2017 - ] ).
  12. CHECK MASTER CYLINDER PRESSURE SENSOR SIGNAL 
    1. Check the master cylinder pressure sensor signal. Refer to
    2. TEST MODE PROCEDURE [08/2017 - 08/2019] , or refer to

      TEST MODE PROCEDURE [08/2019 - ]