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Home >> Toyota >> 2019 >> RAV4 XLE, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating / Air Conditioning System - Service Information (4 Of 5) >> COMPRESSOR (for A25A-FKS) >> Removal [08/2020 - ] >> Procedure

Removal [08/2020 - ]: Procedure

  1. PRECAUTION 
    NOTE:
    • Do not race the engine before replacing the compressor assembly with pulley.
    • If metal dust is produced inside the compressor assembly with pulley, it could cause a clog in the modulator. If any metal dust comes out, replace the cooler dryer inside the modulator also.

      Refer to DISASSEMBLY [11/2018 - ]

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  3. REMOVE V-RIBBED BELT 

    Refer to REMOVAL [11/2018 - ]

  4. REMOVE INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 3

  5. REMOVE SECURITY HORN ASSEMBLY (w/ Security Horn) 

    Refer to REMOVAL [11/2018 - ]

  6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the suction hose sub-assembly.
      GTY943285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the suction hose sub-assembly.

    2. Remove the O-ring from the suction hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose.
      GTY915781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the No. 1 cooler refrigerant discharge hose.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  8. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY 
    1. Disconnect the connector.
      GTY915779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Type A:
      1. Remove the 2 nuts.
        GTY915778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Using an E8 "TORX" socket wrench, remove the 2 stud bolts, 2 bolts and compressor assembly with pulley.
        GTY850122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Bolt
        Stud Bolt
    3. for Type B:
      1. Remove the 4 bolts and compressor assembly with pulley.
        GTY883949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002