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Home >> Toyota >> 2019 >> RAV4 XLE, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 71 (Automatic Transaxle System (UB80F) - Service Information (3 Of 3)) >> Automatic Transaxle Unit >> Disassembly [10/2022 - ] >> Procedure

Disassembly [10/2022 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE TRANSMISSION CONTROL SHAFT LEVER 
    1. Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft sub-assembly.
      GTY773917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    NOTE:

    Both the park/neutral position switch assembly and transmission control shaft lever are available in two different shapes due to design changes. As they are not compatible with each other, when replacing the park/neutral position switch assembly, make sure to also replace the transmission control shaft lever as a set.

    1. Remove the 2 bolts and park/neutral position switch assembly from the automatic transaxle case sub-assembly.
      GTY765019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REFILL PLUG 
    1. Remove the refill plug and gasket from the automatic transaxle case sub-assembly.
      GTY773915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OVERFLOW PLUG 
    1. Using a 10 mm socket hexagon wrench, remove the overflow plug and gasket from the transaxle housing.
      GTY770120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE 
    1. Using a 6 mm socket hexagon wrench, remove the No. 1 transmission oil filler tube from the transaxle housing.
      GTY765009Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE OIL COOLER UNION SUB-ASSEMBLY 
    1. Remove the bolt to separate the oil cooler union sub-assembly bracket portion from the automatic transaxle case sub-assembly.
      GTY741990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Cooler Union Bolt
    2. Remove the oil cooler union bolt, 2 gaskets and oil cooler union sub-assembly from the automatic transaxle case sub-assembly.
  7. REMOVE NO. 1 OIL COOLER OUTLET TUBE SUB-ASSEMBLY 
    1. Using a 19 mm union nut wrench, remove the No. 1 oil cooler outlet tube sub-assembly from the automatic transaxle case sub-assembly.
      GTY765014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the No. 1 oil cooler outlet tube sub-assembly.
      GTY765012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE TRANSMISSION CASE SIDE COVER 

    Refer to PROCEDURE - Step 10 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 10 [10/2023 - ]

  9. REMOVE TRANSMISSION WIRE (w/o Stop And Start System) 

    Refer to PROCEDURE - Step 11 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 11 [10/2023 - ]

  10. REMOVE TRANSMISSION WIRE (w/ Stop And Start System) 

    Refer to PROCEDURE - Step 12 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 12 [10/2023 - ]

  11. REMOVE TRANSMISSION VALVE BODY ASSEMBLY (w/o Stop And Start System) 

    Refer to PROCEDURE - Step 2

  12. REMOVE TRANSMISSION VALVE BODY ASSEMBLY (w/ Stop And Start System) 

    Refer to PROCEDURE - Step 3

  13. REMOVE TRANSMISSION REVOLUTION SENSOR (NT) 

    Refer to PROCEDURE - Step 2

  14. REMOVE TRANSMISSION REVOLUTION SENSOR (NC) 

    Refer to PROCEDURE - Step 3

  15. INSPECT INPUT SHAFT END PLAY 

    See step  12

  16. REMOVE DIFFERENTIAL SIDE OIL SEAL 

    Refer to PROCEDURE - Step 3

  17. REMOVE TRANSAXLE HOUSING 
    1. Remove the 20 bolts.
      GTY853175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a plastic-faced hammer, tap on the circumference of the transaxle housing to remove it from the automatic transaxle case sub-assembly.
      GTY755400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 5 transaxle case gaskets from the front oil pump assembly.
      GTY934770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transaxle Case Gasket
      *2 O-ring
    4. Remove the O-ring from the automatic transaxle case sub-assembly.
  18. REMOVE TRANSAXLE HOUSING OIL SEPARATOR 
    1. Remove the 3 bolts and transaxle housing oil separator from the transaxle housing.
      GTY755198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE TRANSMISSION OIL CLEANER MAGNET 
    1. Remove the 3 transmission oil cleaner magnets from the transaxle housing oil separator.
      GTY755196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSPECT TRANSMISSION OIL CLEANER MAGNET 

    See step  1

  21. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the differential gear lube apply tube from the transaxle housing.
      GTY755197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE TRANSMISSION LUBE APPLY TUBE 
    1. Remove the bolt and clamp from the transaxle housing.
      GTY755192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the transmission lube apply tube from the transaxle housing.
      GTY755193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE DIFFERENTIAL CASE ASSEMBLY 
    1. Remove the differential case assembly from the automatic transaxle case sub-assembly.
      GTY874605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the clutch drum oil seal ring from the front oil pump assembly.
      GTY755201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE OIL PUMP SPROCKET FRONT THRUST WASHER 
    1. Remove the oil pump sprocket front thrust washer from the transmission oil pump drive sprocket.
      GTY755202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE TRANSMISSION DRIVE CHAIN 
    1. Remove the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly from the front oil pump assembly.
      GTY755203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      To avoid damaging the bush of the front oil pump assembly, remove the transmission drive chain, transmission oil pump drive sprocket and oil pump drive shaft sub-assembly horizontally relative to the front oil pump assembly.

  27. REMOVE OIL PUMP SPROCKET REAR THRUST WASHER 
    1. Remove the oil pump sprocket rear thrust washer from the front oil pump assembly.
      GTY755245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the bolt and manual detent spring sub-assembly from the front oil pump assembly.
      GTY755246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FRONT OIL PUMP ASSEMBLY 
    NOTE:

    To avoid damaging the front oil pump assembly and transmission valve body assembly, when removing the front oil pump assembly, first remove the transmission valve body assembly.

    1. Remove the 7 bolts and front oil pump assembly from the automatic transaxle case sub-assembly.
      GTY755247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE PLANETARY CARRIER THRUST WASHER 
    1. Remove the planetary carrier thrust washer from the C-3 and C-4 clutch assembly.
      GTY771769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE C-3 AND C-4 CLUTCH ASSEMBLY 
    1. Remove the C-3 and C-4 clutch assembly from the front planetary gear assembly.
      GTY771768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSPECT CLEARANCE OF C-3 CLUTCH 

    See step  13

  33. INSPECT CLEARANCE OF C-4 CLUTCH 

    See step  14

  34. REMOVE NO. 2 PLANETARY CARRIER THRUST WASHER 
    1. Remove the No. 2 planetary carrier thrust washer from the front planetary gear assembly.
      GTY754813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE PLANETARY SUN GEAR 
    1. Remove the planetary sun gear from the front planetary gear assembly.
      GTY754812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE NO. 9 THRUST BEARING RACE 
    1. Remove the No. 9 thrust bearing race from the front planetary gear assembly.
      GTY774677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made *B for AWNC (AISIN AW) Made
  37. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the front planetary gear assembly.
      GTY754828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE NO. 8 THRUST BEARING RACE 
    1. Remove the No. 8 thrust bearing race from the front planetary gear assembly.
      GTY754823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Remove the front planetary gear assembly from the front planetary ring gear.
      GTY754824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the front planetary ring gear.
      GTY754825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE NO. 7 THRUST BEARING RACE 
    1. Remove the No. 7 thrust bearing race from the front planetary gear assembly.
      GTY754822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSPECT FRONT PLANETARY GEAR ASSEMBLY 

    See step  10

  43. REMOVE INPUT SHAFT OIL SEAL RING 
    1. Remove the 5 input shaft oil seal rings from the front planetary gear assembly.
      GTY771674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not expand the gap of the input shaft oil seal rings excessively.

  44. REMOVE REAR INPUT SHAFT OIL SEAL RING 
    1. Remove the 2 rear input shaft oil seal rings from the front planetary gear assembly.
      GTY754855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not expand the gap of the rear input shaft oil seal rings excessively.

  45. REMOVE FRONT PLANETARY RING GEAR 
    1. Remove the front planetary ring gear with front planetary ring gear flange from the C-1 clutch assembly.
      GTY754856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the front planetary ring gear.
      GTY771682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the front planetary ring gear and front planetary ring gear flange.

    3. Remove the front planetary ring gear flange from the front planetary ring gear.
      GTY754857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the C-1 clutch assembly.
      GTY754852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE NO. 6 THRUST BEARING RACE 
    1. Remove the No. 6 thrust bearing race from the C-1 clutch assembly.
      GTY754854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE C-1 CLUTCH ASSEMBLY 
    1. Remove the C-1 clutch assembly from the counter drive gear sub-assembly.
      GTY754848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSPECT CLEARANCE OF C-1 CLUTCH 

    See step  15

  50. REMOVE REAR PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. Remove the No. 3 thrust bearing race from the rear planetary sun gear sub-assembly.
      GTY746407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made *B for AWNC (AISIN AW) Made
    2. Using SST and a press, remove the rear planetary sun gear sub-assembly from the C-1 clutch assembly.
      GTY752056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60011 
        1. 09951-00260
      • SST: 09950-70010 
        1. 09951-07200
    3. Remove the planetary sun gear sub-assembly from the rear planetary sun gear sub-assembly.
      GTY763141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the No. 4 thrust bearing race from the rear planetary sun gear sub-assembly.
      GTY773514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the thrust needle roller bearing from the rear planetary sun gear sub-assembly.
      GTY763139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the thrust bearing race from the rear planetary sun gear sub-assembly.
      GTY744809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made *B for AWNC (AISIN AW) Made
  51. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  8

  52. INSPECT REAR PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  9

  53. REMOVE C-1 CLUTCH ASSEMBLY 
    1. Remove the C-1 clutch assembly from the sun gear input hub sub-assembly.
      GTY763146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the sun gear input hub sub-assembly.
      GTY763147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE NO. 5 THRUST BEARING RACE 
    1. Remove the No. 5 thrust bearing race from the sun gear input hub sub-assembly.
      GTY763136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE TOLERANCE RING 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the tolerance ring from the clutch drum sub-assembly.
      GTY762467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the clutch drum sub-assembly.

  57. REMOVE FRONT CLUTCH DISC 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the clutch drum sub-assembly.
      NOTE:

      Be careful not to damage the clutch drum sub-assembly.

      GTY773364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the forward clutch flange, 4 front clutch discs and 4 forward multiple disc clutch plates from the clutch drum sub-assembly.
      GTY760856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Flange
      *2 Front Clutch Disc
      *3 Forward Multiple Disc Clutch Plate
      *a Snap Ring Side
      *b Front Clutch Disc Side
  58. INSPECT FRONT CLUTCH DISC 

    See step  2

  59. REMOVE NO. 1 CLUTCH BALANCER 
    1. Place SST on the No. 1 clutch balancer and compress the rear clutch piston return compression spring with a press.
      GTY764198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09320-89010 
      NOTE:

      Do not compress the rear clutch piston return compression spring excessively.

    2. Using SST, remove the snap ring from the clutch drum sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 1 clutch balancer from the forward clutch piston.
      GTY762465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE REAR CLUTCH PISTON RETURN COMPRESSION SPRING 
    1. Remove the rear clutch piston return compression spring from the forward clutch piston.
      GTY762463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE FORWARD CLUTCH PISTON 
    1. Set the front planetary gear assembly on the clutch drum sub-assembly.
      GTY744232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply compressed air (392 kPa (4.0 kgf/cm 2 , 57 psi)) to the oil hole of the front planetary gear assembly to separate the forward clutch piston from the clutch drum sub-assembly.
      GTY744280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cover Oil Hole
      NOTE:

      Be careful as ATF may spray when applying compressed air.

      HINT: 

      Make sure to cover the ATF hole shown in the illustration.

    3. Remove the forward clutch piston from the clutch drum sub-assembly.
      GTY762462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the clutch drum sub-assembly.
      GTY773362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the D-ring from the clutch drum sub-assembly.
      GTY762461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. As shown in the illustration, using a press and SST, remove the needle roller bearing from the clutch drum sub-assembly. (for AWNC Made)
      GTY1177403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Needle Roller Bearing
      • SST: 09950-60011 
        1. 09951-00280
      • SST: 09950-70010 
        1. 09951-07100

      HINT: 

      Only perform this operation when replacing the needle roller bearing.

  62. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Remove the bolt.
      GTY762369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the cutouts of the manual valve lever sub-assembly and manual valve lever shaft sub-assembly, and remove the manual valve lever shaft sub-assembly.
      GTY762370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Rotating the manual valve lever shaft sub-assembly to the area shown in the illustration will align the cutouts.

    3. Remove the O-ring from the manual valve lever shaft sub-assembly.
      GTY698502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Remove the manual valve lever sub-assembly from the automatic transaxle case sub-assembly.
      GTY762378Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE PAWL STOPPER PLATE 
    1. Remove the 2 bolts and pawl stopper plate from the automatic transaxle case sub-assembly.
      GTY762376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Remove the manual valve lever shaft retainer spring from the automatic transaxle case sub-assembly.
      GTY762377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Move the manual valve lever shaft sub-assembly and parking lock rod sub-assembly as shown in the illustration, and remove the parking lock rod sub-assembly.
      GTY764718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve Lever Shaft Sub-assembly *2 Parking Lock Rod Sub-assembly

      HINT: 

      Align the cutouts of the parking lock rod sub-assembly and manual valve lever shaft sub-assembly and remove the parking lock rod sub-assembly.

  67. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    NOTE:

    There are two types of manual valve lever shaft sub-assembly, park/neutral position switch assembly and transmission control shaft lever due to design changes. As they are not compatible with each other, when replacing the manual valve lever shaft sub-assembly, make sure to also replace the park/neutral position switch assembly and transmission control shaft lever as a set.

    1. Remove the manual valve lever shaft sub-assembly from the automatic transaxle case sub-assembly.
      GTY773342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE PARKING LOCK PAWL TORSION SPRING 
    1. Remove the parking lock pawl torsion spring from the automatic transaxle case sub-assembly.
      GTY762373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE PARKING LOCK PAWL SHAFT 
    1. Remove the parking lock pawl shaft from the automatic transaxle case sub-assembly.
      GTY773341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE PARKING LOCK PAWL 
    1. Remove the parking lock pawl from the automatic transaxle case sub-assembly.
      GTY762367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. REMOVE PARKING LOCK SLEEVE 
    1. Remove the parking lock sleeve from the automatic transaxle case sub-assembly.
      GTY762368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. INSPECT CLEARANCE OF B-1 BRAKE 

    See step  16

  73. REMOVE COUNTER DRIVE GEAR SUB-ASSEMBLY 
    1. Using a T50 "TORX" socket wrench, remove the 2 "TORX" bolts from the counter drive gear sub-assembly.
      GTY743702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      "TORX" Bolt
      Bolt
    2. Remove the 5 bolts from the counter drive gear sub-assembly.
    3. Remove the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly from the automatic transaxle case sub-assembly.
      GTY762540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the automatic transaxle case sub-assembly.
      GTY762538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE NO. 1 BRAKE DISC 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the counter drive gear sub-assembly.
      GTY762539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the counter drive gear sub-assembly.

    2. Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the counter drive gear sub-assembly.
      GTY747416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate
      *a Snap Ring Side
      *b No. 1 Brake Disc Side
  75. INSPECT NO. 1 BRAKE DISC 

    See step  4

  76. REMOVE NO. 3 PLANETARY CARRIER THRUST WASHER 
    1. Remove the No. 3 planetary carrier thrust washer from the rear planetary gear assembly.
      GTY773403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  77. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Remove the rear planetary gear assembly from the C-2 clutch assembly.
      GTY762657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. REMOVE NO. 4 PLANETARY CARRIER THRUST WASHER 
    1. Remove the No. 4 planetary carrier thrust washer from the rear planetary gear assembly.
      GTY768647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  79. INSPECT REAR PLANETARY GEAR ASSEMBLY 

    See step  11

  80. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the C-2 clutch assembly.
      GTY773405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  81. REMOVE NO. 2 THRUST BEARING RACE 
    1. Remove the No. 2 thrust bearing race from the C-2 clutch assembly.
      GTY762655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  82. INSPECT CLEARANCE OF C-2 CLUTCH 

    See step  17

  83. REMOVE C-2 CLUTCH ASSEMBLY 
    1. Remove the C-2 clutch assembly from the automatic transaxle case sub-assembly.
      GTY762652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  84. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove the thrust needle roller bearing from the C-2 clutch assembly.
      GTY762653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  85. REMOVE NO. 1 THRUST BEARING RACE 
    1. Remove the No. 1 thrust bearing race from the automatic transaxle case sub-assembly.
      GTY770542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made *B for AWNC (AISIN AW) Made
  86. REMOVE NO. 2 CLUTCH DISC 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the intermediate shaft sub-assembly.
      GTY762637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the intermediate shaft sub-assembly.

    2. Remove the direct clutch flange, 4 No. 2 clutch discs and 4 No. 2 clutch plates from the intermediate shaft sub-assembly.
      GTY771480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Direct Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate
      *a Snap Ring Side
      *b No. 2 Clutch Disc Side
  87. INSPECT NO. 2 CLUTCH DISC 

    See step  3

  88. REMOVE C-2 CLUTCH BALANCER 
    1. Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.
      GTY757005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00020 
      NOTE:

      Do not compress the clutch return spring sub-assembly excessively.

    2. Using SST, remove the snap ring from the intermediate shaft sub-assembly.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the C-2 clutch balancer from the intermediate shaft sub-assembly.
      GTY762636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  89. REMOVE CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Remove the clutch return spring sub-assembly from the intermediate shaft sub-assembly.
      GTY773400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  90. INSPECT CLUTCH RETURN SPRING SUB-ASSEMBLY 

    See step  6

  91. REMOVE C-2 CLUTCH PISTON 
    1. Apply compressed air (392 kPa (4.0 kgf/cm 2 , 57 psi)) to the oil hole of the intermediate shaft sub-assembly.
      GTY763076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Apply Compressed Air
      Cover Oil Hole
      NOTE:
      • Applying compressed air may cause the C-2 clutch piston to jump out. When removing the C-2 clutch piston, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.

      HINT: 

      Cover all of the oil holes with tape except the oil hole to which compressed air will be applied.

    2. Remove the C-2 clutch piston from the intermediate shaft sub-assembly.
      GTY762626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 O-rings from the intermediate shaft sub-assembly.
      GTY762627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  92. REMOVE DIRECT CLUTCH DRUM OIL SEAL RING 
    1. Remove the 2 direct clutch drum oil seal rings from the automatic transaxle case sub-assembly.
      GTY763297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  93. INSPECT CLEARANCE OF B-2 BRAKE 

    See step  18

  94. REMOVE 2ND BRAKE DISC 
    1. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.
      GTY763299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the automatic transaxle case sub-assembly.

    2. Remove the 2nd brake flange, 5 2nd brake discs and 5 2nd brake plates from the automatic transaxle case sub-assembly.
      GTY750132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 2nd Brake Flange
      *2 2nd Brake Disc
      *3 2nd Brake Plate
      *a Snap Ring Side
      *b 2nd Brake Disc Side
  95. INSPECT 2ND BRAKE DISC 

    See step  5

  96. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON 
    1. Remove the No. 2 1st and reverse brake piston from the automatic transaxle case sub-assembly.
      GTY773550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  97. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.
      GTY755420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09380-60012 
        1. 09381-06020
        2. 09381-06050
        3. 09381-06070
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:

      Do not compress the 1st and reverse brake return spring sub-assembly excessively.

    2. Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.
      GTY763293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the automatic transaxle case sub-assembly.

    3. Remove the 1st and reverse brake return spring sub-assembly from the automatic transaxle case sub-assembly.
      GTY763292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  98. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 

    See step  7

  99. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (approximately 392 kPa (4.0 kgf/cm 2 , 57 psi)) to the ATF hole to remove the 1st and reverse brake piston from the automatic transaxle case sub-assembly.
      GTY768663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 1st and reverse brake piston.
      GTY698783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  100. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver with its tip wrapped with protective tape, remove the manual valve lever shaft oil seal from the automatic transaxle case sub-assembly.
      GTY764836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the automatic transaxle case sub-assembly.

  101. REMOVE TRANSAXLE CASE OIL SEAL 
    1. Using SST, remove the transaxle case oil seal from the transaxle housing.
      GTY863823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-36010 
      NOTE:

      Be careful not to damage the transaxle housing.

  102. REMOVE FRONT DRIVE SHAFT OIL SEAL LH 
    1. Using SST, remove the front drive shaft oil seal LH from the automatic transaxle case sub-assembly.
      GTY750700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-36010 
      NOTE:

      Be careful not to damage the automatic transaxle case sub-assembly.

  103. REMOVE NEEDLE ROLLER BEARING 
    1. Using SST and a press, remove the needle roller bearing from the transaxle housing.
      GTY874798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60011 
        1. 09951-00550
      • SST: 09950-70010 
        1. 09951-07200
      NOTE:

      Be careful not to damage the transaxle housing.

  104. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE) 
    1. Using SST, remove the counter driven gear rear tapered roller bearing (outer race) from the automatic transaxle case sub-assembly.
      GTY773627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-36010 
      NOTE:

      Be careful not to damage the automatic transaxle case sub-assembly.

      HINT: 

      Align the claw of SST with the indentation of the automatic transaxle case sub-assembly when removing the parts.

      GTY764830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  105. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST, remove the counter driven gear rear tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.
      GTY768933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04030
        4. 09954-04010
        5. 09955-04011
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60011 
        1. 09951-00310
      NOTE:

      Because SST is attached to the roller portion, there is a possibility that the roller portion could break and SST could come off before the counter driven gear rear tapered roller bearing (inner race) comes off.

    2. If the roller portion breaks and SST comes off, reattach SST to the inner race in the position shown in the illustration, and continue removing the parts.
      GTY743483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04030
        4. 09954-04010
        5. 09955-04011
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60011 
        1. 09951-00310
  106. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE) 
    1. Using SST, remove the counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim from the transaxle housing.
      GTY745895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-36010 
      NOTE:

      Be careful not to damage the transaxle housing.

      HINT: 

      Align the claw of SST with the indentation of the transaxle housing when removing the parts.

      GTY773875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  107. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE) 
    1. Using SST, remove the counter driven gear front tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.
      GTY723712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60011 
        1. 09951-00380
  108. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (OUTER RACE) 

    See step  2

  109. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (INNER RACE) 

    See step  3

  110. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE) 

    See step  4

  111. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (INNER RACE) 

    See step  5

  112. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 No. 1 transaxle case plugs from the automatic transaxle case sub-assembly.
      GTY764815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 No. 1 transaxle case plugs from the transaxle housing.
      GTY764820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 8 O-rings from the 8 No. 1 transaxle case plugs.
      GTY698768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  113. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. Using a 6 mm socket hexagon wrench, remove the 3 No. 2 transaxle case plugs and 3 gaskets from the automatic transaxle case sub-assembly.
      GTY764821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 6 mm socket hexagon wrench, remove the 3 No. 2 transaxle case plugs and 3 gaskets from the transaxle housing.
      GTY764819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  114. REMOVE AUTOMATIC TRANSMISSION CASE STRAIGHT PIN 
    NOTE:

    It is not necessary to remove the automatic transmission case straight pins unless they are being replaced.

    1. Remove the 2 automatic transmission case straight pins from the automatic transaxle case sub-assembly.
      GTY773876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  115. REMOVE NO. 1 BREATHER PLUG (ATM) 
    1. Disengage each claw and remove the No. 1 breather plug (ATM) from the automatic transaxle case sub-assembly.
      GTY767826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Push
      NOTE:

      Be careful not to damage the automatic transaxle case sub-assembly.

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