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Home >> Toyota >> 2019 >> RAV4 XLE, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 28 (Emission Control System (A25A-FXS) - Service Information) >> EGR Cooler >> Removal [12/2021 - ] >> Procedure

Removal [12/2021 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. DRAIN ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 1

  2. REMOVE HYBRID MOTOR CONTROL INVERTER ASSEMBLY 

    Refer to REMOVAL [12/2021 - 10/2022] , or refer to REMOVAL [10/2022 - 10/2023] , or refer to REMOVAL [10/2023 - ]

  3. REMOVE EGR COOLER ASSEMBLY 
    1. GTY1000640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Water By-pass Hose
      *2 No. 4 Water By-pass Hose

      Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the EGR cooler assembly.

    2. Type A:
      GTY1000107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt or Nut
      1. Remove the 3 bolts, 2 nuts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.
    3. Type B:
      1. Remove the 2 bolts, 3 nuts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.
    4. GTY1000678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 EGR Valve Gasket
      *2 EGR Cooler Gasket

      Remove the EGR valve gasket from the EGR cooler assembly.

    5. Remove the EGR cooler gasket from the EGR cooler assembly.
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