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Home >> Toyota >> 2019 >> RAV4 XLE, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 132 (Engine Mechanical System (A25A-FXS) - Service Information (2 Of 6)) >> Cylinder Head Gasket >> Installation [11/2018 - 12/2021] >> Procedure

Installation [11/2018 - 12/2021]: Procedure

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  1. INSTALL CYLINDER HEAD GASKET 
    1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
    2. Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.
      GTY767586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lot No.
      Front of Engine
      NOTE:

      Make sure that the cylinder head gasket is installed in the correct orientation.

  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 19 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 19 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 19 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 19 [08/2020 - 11/2024]

  3. INSTALL NO. 2 CAMSHAFT 

    Refer to PROCEDURE - Step 21 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 21 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 21 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 21 [08/2020 - 11/2024]

  4. INSTALL CAMSHAFT 

    Refer to PROCEDURE - Step 22 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 22 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 22 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 22 [08/2020 - 11/2024]

  5. INSTALL CAMSHAFT BEARING CAP 

    Refer to PROCEDURE - Step 23 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 23 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 23 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 23 [08/2020 - 11/2024]

  6. INSTALL VALVE STEM CAP 

    Refer to PROCEDURE - Step 24 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 24 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 24 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 24 [08/2020 - 11/2024]

  7. INSTALL VALVE LASH ADJUSTER ASSEMBLY 

    Refer to PROCEDURE - Step 25 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 25 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 25 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 25 [08/2020 - 11/2024]

  8. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 26 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 26 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 26 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 26 [08/2020 - 11/2024]

  9. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 27 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 27 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 27 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 27 [08/2020 - 11/2024]

  10. INSTALL FUEL PUMP LIFTER GUIDE 

    Refer to PROCEDURE - Step 28 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 28 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 28 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 28 [08/2020 - 11/2024]

  11. INSTALL TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 31 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 31 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 31 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 31 [08/2020 - 11/2024]

  12. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 32 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 32 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 32 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 32 [08/2020 - 11/2024]

  13. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 33 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 40 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 40 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 40 [08/2020 - 11/2024]

  14. INSTALL NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 34 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 34 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 34 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 34 [08/2020 - 11/2024]

  15. INSTALL CHAIN TENSIONER SLIPPER 

    Refer to PROCEDURE - Step 35 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 35 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 35 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 35 [08/2020 - 11/2024]

  16. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 36 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 36 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 36 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 36 [08/2020 - 11/2024]

  17. INSTALL CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 37 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 37 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 37 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 37 [08/2020 - 11/2024]

  18. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 38 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 38 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 38 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 38 [08/2020 - 11/2024]

  19. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 39 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 39 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 39 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 39 [08/2020 - 11/2024]

  20. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 29 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 29 [06/2020 - 11/2024]

  21. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 41 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 41 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 41 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 41 [08/2020 - 11/2024]

  22. INSTALL TIMING CHAIN COVER OIL SEAL 

    See step  1

  23. INSTALL SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 44 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 44 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 44 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 44 [08/2020 - 11/2024]

  24. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 45 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 45 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 45 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 45 [08/2020 - 11/2024]

  25. INSTALL OUTLET WATER BY-PASS SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 46 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 46 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 46 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 46 [08/2020 - 11/2024]

  26. INSTALL WATER OUTLET 

    Refer to PROCEDURE - Step 47 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 47 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 47 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 47 [08/2020 - 11/2024]

  27. INSTALL CRANKSHAFT PULLEY ASSEMBLY 

    Refer to PROCEDURE - Step 48 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 48 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 48 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 48 [08/2020 - 11/2024]

  28. CONNECT NO. 2 WATER BY-PASS HOSE 
    1. Connect the No. 2 water by-pass hose to the No. 1 water by-pass pipe sub-assembly and slide the clip to secure it.
  29. CONNECT NO. 1 WATER BY-PASS HOSE 
    1. Connect the No. 1 water by-pass hose to the cylinder block sub-assembly and slide the clip to secure it.
  30. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 

    Refer to PROCEDURE - Step 1 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 1 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - ]

  31. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 

    Refer to PROCEDURE - Step 1

  32. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 1

  33. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 2 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 2 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 2 [08/2020 - 12/2021]

  34. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 2 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 2 [08/2020 - ]

  35. INSTALL FUEL INJECTOR SEAL 

    Refer to PROCEDURE - Step 1 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 1 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - ]

  36. INSTALL DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 2 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 2 [08/2020 - ]

  37. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 3 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 3 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 3 [08/2020 - ]

  38. INSTALL PORT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 1 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 1 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - ]

  39. INSTALL NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 2 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 2 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 2 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 2 [08/2020 - ]

  40. INSTALL INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 3 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 3 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 3 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 3 [08/2020 - ]

  41. INSTALL NO. 1 DELIVERY PIPE SPACER 

    Refer to PROCEDURE - Step 4 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 4 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 4 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 4 [08/2020 - ]

  42. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 5 [02/2019 - 06/2020] , or refer to PROCEDURE - Step 5 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 5 [08/2020 - ]

  43. INSTALL NO. 7 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 15 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 15 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 15 [08/2020 - 12/2021]

  44. TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 1 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 1 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - ]

  45. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 2 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 2 [08/2020 - ]

  46. INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 3 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 3 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 3 [08/2020 - ]

  47. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 19 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 19 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 19 [08/2020 - 12/2021]

  48. CONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 6 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 6 [08/2020 - ]

  49. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 3

  50. INSTALL INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 4

  51. INSTALL NO. 2 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 23 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 23 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 23 [08/2020 - 12/2021]

  52. INSTALL NO. 3 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 24 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 24 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 24 [08/2020 - 12/2021]

  53. INSTALL EGR VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 25 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 25 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 25 [08/2020 - 12/2021]

  54. INSTALL NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 26 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 26 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 26 [08/2020 - 12/2021]

  55. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 2 [08/2020 - 12/2021]

  56. INSTALL EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 28 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 28 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 28 [08/2020 - 12/2021]

  57. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 1 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 1 [08/2020 - ]

  58. INSTALL EXHAUST MANIFOLD 

    Refer to PROCEDURE - Step 2 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 2 [08/2020 - ]

  59. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 3 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 3 [08/2020 - ]

  60. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 32 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 32 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 32 [08/2020 - 12/2021]

  61. INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) 

    Refer to PROCEDURE - Step 33 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 33 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 33 [08/2020 - 12/2021]

  62. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 34 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 34 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 34 [08/2020 - 12/2021]

  63. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 35 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 35 [06/2020 - 08/2020] , or refer to PROCEDURE - Step 35 [08/2020 - 12/2021]

  64. INSTALL ENGINE HANGERS 

    See step  61 [11/2018 - 02/2019], or refer to PROCEDURE - Step 61 [02/2019 - 10/2019] , or refer to PROCEDURE - Step 61 [10/2019 - 08/2020] , or refer to PROCEDURE - Step 61 [08/2020 - 12/2021]

  65. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND 

    Refer to INSTALLATION [11/2018 - 02/2019] , or refer to INSTALLATION [02/2019 - 08/2020] , or refer to INSTALLATION [08/2020 - 12/2021]

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