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Home >> Toyota >> 2019 >> RAV4 XLE, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 110 (Transfer Case System (GF2A) - Service Information) >> Transfer Case Rear Oil Seal >> Replacement [10/2022 - 10/2023] >> Procedure

Replacement [10/2022 - 10/2023]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE TRANSFER ASSEMBLY 

    Refer to REMOVAL [10/2022 - 10/2023] 

  2. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT 

    See step  1

  3. SECURE TRANSFER ASSEMBLY 

    See step  2

  4. INSPECT TOTAL PRELOAD 

    See step  12

  5. REMOVE OUTPUT SHAFT COMPANION FLANGE NUT 

    See step  13

  6. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 

    See step  14

  7. REMOVE NO. 2 TRANSFER CASE OIL SEAL 
    1. Using SST, remove the No. 2 transfer case oil seal from the transfer case.
      GTY845908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Transfer Case Oil Seal
      • SST: 09308-00010 
      NOTE:

      Do not damage the No. 2 transfer case oil seal press-fit surface.

    2. Remove the spacer.
      GTY886315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the rear drive pinion bearing (inner race).
      GTY945612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Drive Pinion Bearing (Inner Race)
      • SST: 09556-40010 
    4. Remove the transfer pinion bearing spacer.
      GTY886318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, remove the rear drive pinion bearing (outer race).
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04010
        4. 09954-04010
        5. 09957-04010
      • SST: 09506-42030 
      • SST: 09955-04160 
      GTY852745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Drive Pinion Bearing (Outer Race) - -
      *a Turn *b Hold
  8. INSTALL NO. 2 TRANSFER CASE OIL SEAL 
    1. Using SST and a press, install the rear drive pinion bearing (outer race).
      GTY868842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Drive Pinion Bearing (Outer Race)
      • SST: 09506-42020 
    2. Install a new transfer pinion bearing spacer.
      GTY886318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the output shaft companion flange sub-assembly.
    4. Using SST, install the rear drive pinion bearing (inner race).
      GTY931918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-30012 
        1. 09951-03010
        2. 09953-03010
        3. 09954-03010
        4. 09955-03030
      • SST: 09956-03090 
    5. Using SST, remove the output shaft companion flange sub-assembly.
      GTY942740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-30012 
        1. 09951-03010
        2. 09953-03010
        3. 09954-03010
        4. 09955-03030
      • SST: 09956-03090 
    6. install the spacer.
      GTY886315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Apply a small amount of MP grease to the lip of a new No. 2 transfer case oil seal.
    8. Using SST, install a new No. 2 transfer case oil seal to the transfer case.
      GTY851140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Transfer Case Oil Seal
      • SST: 09554-42010 
      • SST: 09950-60021 
        1. 09951-01030
      • SST: 09950-70010 
        1. 09951-07100

      Drive in depth (A)

      3.9 to 4.9 mm (0.154 to 0.193 in.)

      NOTE:

      Do not damage the No. 2 transfer case oil seal press-fit surface.

      HINT: 

      Press using the A surface.

      GTY849607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 

    See step  2

  10. INSPECT TOTAL PRELOAD 

    See step  3

  11. INSTALL OUTPUT SHAFT COMPANION FLANGE NUT 

    See step  4

  12. REMOVE TRANSFER ASSEMBLY 

    See step  14

  13. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT 

    See step  15

  14. INSTALL TRANSFER ASSEMBLY 

    Refer to INSTALLATION [10/2022 - ] 

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