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Home >> Toyota >> 2019 >> RAV4 XLE, FWD >> Repair and Diagnosis >> Engine Mechanical >> Starter >> Starter (A25A-FKS) (W/ Stop And Start System) - Service Information >> STARTER (w/ Stop And Start System) >> Removal [10/2023 - ] >> Procedure

Removal [10/2023 - ]: Procedure

  1. PRECAUTION 
    NOTE:
    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

      Refer to PRECAUTION [11/2018 - ]

    • When the starter assembly is replaced, "ST NO. 1 relay" must also be replaced.
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 2

  3. REMOVE FRONT ENGINE MOUNTING INSULATOR 

    Refer to REMOVAL [11/2018 - ]

  4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 20

  5. REMOVE INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 3

  6. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 4

  7. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. Detach the claw as shown in the illustration to remove the flywheel housing side cover.
      GTY871452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE STARTER ASSEMBLY 
    1. Remove the bolt and disconnect the engine wire from the vehicle body.
      GTY848688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp to disconnect the radiator hose from the fan shroud assembly.
      GTY771424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Detach the 2 clamps to disconnect the engine wire and No. 2 engine wire from the automatic transaxle assembly.
    4. Detach the 3 clamps to disconnect the radiator hose, vacuum hoses and No. 2 engine wire from the No. 1 radiator bracket.
      GTY771425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt and No. 1 radiator bracket from the front engine mounting.
      GTY753712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the starter assembly connector.
      GTY871449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Open the terminal cap.
    8. Remove the nut and disconnect the No. 2 engine wire from terminal 30.
      GTY871448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the 2 bolts and starter assembly from the cylinder block sub-assembly.
      GTY933499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002