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Home >> Toyota >> 2019 >> RAV4 XLE, FWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (A25A-FKS) - Service Information (1 Of 6) >> Engine >> On-Vehicle Inspection [11/2018 - 08/2020] >> Procedure

On-Vehicle Inspection [11/2018 - 08/2020]: Procedure

  1. INSPECT ENGINE COOLANT 

    Refer to ON-VEHICLE INSPECTION [11/2018 - ]

  2. INSPECT ENGINE OIL 

    Refer to ON-VEHICLE INSPECTION [11/2018 - 08/2020]

  3. INSPECT BATTERY CONDITION 

    Refer to ON-VEHICLE INSPECTION [11/2018 - 10/2023]

  4. INSPECT SPARK PLUG 

    Refer to ON-VEHICLE INSPECTION [11/2018 - 08/2020]

  5. INSPECT AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 
    1. Remove the air cleaner filter element sub-assembly.
    2. Visually check that the air cleaner filter element sub-assembly is not damaged or excessively oily. If necessary, replace the air cleaner filter element sub-assembly.

      HINT: 

      • If there is any dirt or clogs in the air cleaner filter element sub-assembly, clean it with compressed air.
      • If any dirt or clogs remain even after cleaning the air cleaner filter element sub-assembly with compressed air, replace it.
    3. Install the air cleaner filter element sub-assembly.
  6. INSPECT V-RIBBED BELT 

    See step  1

  7. INSPECT V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Remove the V-ribbed belt.

      Refer to REMOVAL [11/2018 - ]

    2. Turn the V-ribbed belt tensioner assembly clockwise and counterclockwise and check that it turns smoothly and does not catch.

      HINT: 

      If the V-ribbed belt tensioner assembly does not turn smoothly or catches, replace the V-ribbed belt tensioner assembly.

    3. Install the V-ribbed belt.

      Refer to INSTALLATION [11/2018 - ]

  8. INSPECT VALVE LASH ADJUSTER ASSEMBLY NOISE 
    1. Rev up the engine several times. Check that the engine does not emit unusual noises.
    2. If unusual noises occur, warm up the engine and idle it for 30 minutes or more, then perform the inspection.

      HINT: 

      If any defects or problems are found during the inspection, perform the valve lash adjuster assembly inspection.

      Refer to PROCEDURE - Step 2

  9. INSPECT IGNITION TIMING 
    NOTE:
    • Check the ignition timing with the cooling fan off.
    • Turn off all electrical systems and the A/C.
    • When checking the ignition timing, the transaxle should be in park.
    1. Remove the No. 1 engine cover sub-assembly.

      Refer to PROCEDURE - Step 20 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 20 [10/2019 - 08/2020]

    2. Warm up and stop the engine.
    3. When using the Techstream:
      1. Connect the Techstream to the DLC3.
      2. Start the engine and run it at idle.
      3. Turn the Techstream on.
      4. Enter the following menus: Powertrain / Engine / Data List / Ignition Timing Cylinder #1.

        Powertrain > Engine > Data List 

        Tester Display
        Ignition Timing Cylinder #1

        Standard Ignition Timing

        0 to 15° BTDC at idle

      5. Enter the following menus: Powertrain / Engine / Active Test / Activate the TC Terminal / ON.

        Powertrain > Engine > Active Test 

        Active Test Display
        Activate the TC Terminal
        Data List Display
        Ignition Timing Cylinder #1
      6. Monitor Ignition Timing Cylinder #1 of the Data List.

        Standard Ignition Timing

        8 to 12° BTDC at idle

      7. Enter the following menus: Powertrain / Engine / Active Test / Activate the TC Terminal / OFF.
      8. Check that the ignition timing advances immediately when the engine speed is increased.
    4. When not using the Techstream:
      1. Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3.
        GTY492540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a DLC3
        • SST: 09843-18040 
        NOTE:

        Confirm the terminal numbers before connecting them. Connecting the wrong terminals may damage electrical components.

      2. Connect the clip of a timing light to the ignition coil wire for the No. 1 cylinder.
        GTY885850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:

        Use a timing light that detects primary signals.

      3. Start the engine and run it at idle.
      4. Check the ignition timing at idle.

        Standard Ignition Timing

        8 to 12° BTDC at idle

      5. Disconnect terminals 13 (TC) and 4 (CG) of the DLC3.
      6. Check the ignition timing at idle.

        Standard Ignition Timing

        0 to 15° BTDC at idle

      7. Confirm that the ignition timing advances immediately when the engine speed is increased.
      8. Disconnect the clip of the timing light from the ignition coil wire for the No. 1 cylinder.
    5. Install the No. 1 engine cover sub-assembly.

      Refer to PROCEDURE - Step 76

  10. INSPECT ENGINE IDLE SPEED 
    NOTE:
    • Check the ignition timing with the cooling fan off.
    • Turn off all electrical systems and the A/C.
    • When checking the ignition timing, the transaxle should be in park.
    1. Warm up and stop the engine.
    2. Connect the Techstream to the DLC3.
    3. Start the engine and run it at idle.
    4. Turn the Techstream on.
    5. Enter the following menus: Powertrain / Engine / Data List / Engine Speed.

      Powertrain > Engine > Data List 

      Tester Display
      Engine Speed
    6. Read the value displayed on the tester.

      Standard Idle Speed

      600 to 700 rpm

  11. INSPECT COMPRESSION 
    NOTE:

    Keep the spark plug holes free of foreign matter when measuring the compression pressure.

    1. Warm up and stop the engine.
    2. Check for DTCs.
    3. Remove the No. 1 engine cover sub-assembly.

      Refer to PROCEDURE - Step 20 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 20 [10/2019 - 08/2020]

    4. Remove the front fender front splash shield LH.

      Refer to PROCEDURE - Step 8 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 8 [10/2019 - 08/2020]

    5. Remove the front fender front splash shield RH.

      Refer to PROCEDURE - Step 9 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 9 [10/2019 - 08/2020]

    6. Remove the No. 1 engine under cover.

      Refer to PROCEDURE - Step 10 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 10 [10/2019 - 08/2020]

    7. Remove the No. 2 engine under cover assembly.

      Refer to PROCEDURE - Step 11 [11/2018 - 10/2019] , or refer to PROCEDURE - Step 11 [10/2019 - 08/2020]

    8. Remove the 4 spark plugs.

      Refer to REMOVAL [11/2018 - 08/2020]

    9. Disconnect the fuel injector connector (for Port Injection).
      GTY936667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Detach the claw and raise the lock lever to disconnect the fuel injector connector (for Direct Injection) as shown in the illustration.
      GTY872087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lock Lever
    11. Remove the inlet air cleaner assembly.

      Refer to PROCEDURE - Step 3

    12. Remove the air cleaner assembly with air cleaner hose.

      Refer to PROCEDURE - Step 4

    13. Using an 8 mm socket wrench, remove the 3 bolts to disconnect the throttle body assembly from the intake manifold.
      GTY885887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    14. Remove the throttle body gasket from the intake manifold.
      GTY849023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    15. Check the cylinder compression pressure.
      GTY885863Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Insert a compression gauge into the spark plug hole.
      2. While cranking the engine, measure the compression pressure.

        Standard Compression Pressure

        1500 kPa (15.3 kgf/cm2 , 218 psi)

        Minimum Compression Pressure

        1300 kPa (13.3 kgf/cm2 , 189 psi)

        Pressure Difference between Each Cylinder

        200 kPa (2.0 kgf/cm2 , 29 psi) or less

        NOTE:
        • Always use a fully charged battery to obtain an engine speed of 250 rpm or more.
        • Inspect all cylinders in the same way.
        • Measure the compression pressure as quickly as possible.
      3. If the cylinder compression pressure is low, pour a small amount of engine oil into the cylinder through the spark plug hole and inspect it again.

        HINT: 

        • If adding oil increases the compression pressure, the piston rings and/or cylinder bore may be worn or damaged.
        • If the compression pressure stays low, a valve may be stuck or seated improperly, or there may be leaks in the cylinder head gasket.
    16. Install a new throttle body gasket to the intake manifold with the protrusions of the throttle body gasket oriented as shown in the illustration.
      GTY871389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
    17. Using an 8 mm socket wrench, connect the throttle body assembly to the intake manifold with the 3 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    18. Install the air cleaner assembly with air cleaner hose.

      Refer to PROCEDURE - Step 2

    19. Install the inlet air cleaner assembly.

      Refer to PROCEDURE - Step 3

    20. Connect the fuel injector connector (for Direct Injection) and push down the lock lever to attach the claw as shown in the illustration.
      GTY882326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lock Lever
    21. Connect the fuel injector connector (for Port Injection).
    22. Install the 4 spark plugs.

      Refer to INSTALLATION [11/2018 - 08/2020]

    23. Install the No. 2 engine under cover assembly.

      Refer to PROCEDURE - Step 99

    24. Install the No. 1 engine under cover.

      Refer to PROCEDURE - Step 100

    25. Install the front fender front splash shield LH.

      Refer to PROCEDURE - Step 101

    26. Install the front fender front splash shield RH.

      Refer to PROCEDURE - Step 102

    27. Install the No. 1 engine cover sub-assembly.

      Refer to PROCEDURE - Step 76

    28. Clear the DTCs.
      NOTE:

      After the inspection, clear the DTCs, check for DTCs again and make sure the normal system code is output.

  12. INSPECT CO/HC 

    HINT: 

    This check determines whether or not the idle CO/HC complies with regulations.

    1. Start the engine.
    2. Run the engine at 2500 rpm for approximately 180 seconds.
    3. Insert a CO/HC meter testing probe at least 40 cm (1.31 ft.) into the tailpipe during idle.
    4. Immediately check the CO/HC concentration during idle and when the engine is running at 2500 rpm.

      HINT: 

      When performing a 2 mode (with the engine idling/running at 2500 rpm) test, the measurement procedures are determined by applicable local regulations.

      If the CO/HC concentration does not comply with the regulations, perform troubleshooting in the order given below.

      1. Check for DTCs.
      2. See the following table for possible causes, then inspect the applicable parts and repair them if necessary.
        CO HC Problem Cause
        Normal High Rough idle
        1. Faulty ignition:
          • Incorrect valve timing
          • Fouled, shorted or improperly gapped spark plugs
        2. Incorrect valve clearance (valve lash adjuster assembly)
        3. Leaks in intake or exhaust valves
        4. Leaks in cylinders
        5. Faulty EGR
        Low High Rough idle (Fluctuating HC reading)
        1. Vacuum leaks:
          • PCV hoses
          • Intake manifold
          • Throttle body with motor assembly
        2. Lean mixture causing misfire
        3. Faulty EGR
        High High Rough idle (Black smoke from exhaust)
        1. Restricted air cleaner filter element sub-assembly
        2. Plugged PCV valve
        3. Faulty SFI systems:
          • Fuel pressure regulator assembly
          • Engine coolant temperature sensor
          • Mass air flow meter sub-assembly
          • ECM
          • Fuel injector assemblies
          • Throttle position sensor (built into throttle body with motor assembly)
        4. Faulty EGR
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