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Home >> Toyota >> 2019 >> Prius Prime Advanced >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (1 Of 2) >> Back Door >> Adjustment [09/2016 - ] >> Procedure

Adjustment [09/2016 - ]: Procedure

  1. INSPECT BACK DOOR 
    1. Check that the clearance measurements of areas a through l are within each standard range.
      GTY711795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD CLEARANCE

      Area Measurement Area Measurement
      a 5.6 to 10.6 mm (0.22 to 0.417 in.) b -0.5 to 4.5 mm (-0.0197 to 0.177 in.)
      c 5.6 to 10.6 mm (0.22 to 0.417 in.) d -0.5 to 4.5 mm (-0.0197 to 0.177 in.)
      e 1.7 to 6.7 mm (0.0669 to 0.264 in.) f 5.6 to 10.6 mm (0.22 to 0.417 in.)
      g 3.35 to 8.35 mm (0.132 to 0.329 in.) h 3.5 to 8.5 mm (0.138 to 0.335 in.)
      i 3.7 to 8.7 mm (0.146 to 0.343 in.) j 3.7 to 8.7 mm (0.146 to 0.343 in.)
      k 7.5 to 11.5 mm (0.295 to 0.453 in.) l 7.5 to 11.5 mm (0.295 to 0.453 in.)
  2. REMOVE DECK TRIM SERVICE HOLE COVER 
    1. Disengage the 4 claws to remove the deck trim service hole cover as shown in the illustration.
      GTY736054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  3. ADJUST BACK DOOR 
    1. Loosen the 4 hinge bolts on the back door and adjust the back door position.
      GTY730436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 4 hinge bolts on the back door after adjustment.

      Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf) 

    3. Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.
      GTY730435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a brass bar and a hammer, hit the striker to adjust its position.
    5. Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

  4. INSTALL DECK TRIM SERVICE HOLE COVER 
    1. Engage the 4 claws to install the deck trim service hole cover as shown in the illustration.
      GTY725541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction