Installation [11/2018 - ]: Procedure

1. Align the matchmarks on the front disc and front axle hub sub-assembly, and install the front disc.
   NOTE:

   When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Matchmark

1. Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

   Torque: 106.8 N*m (1089 kgf*cm, 79 ft.*lbf) 

1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new disc brake bush dust boots.

   HINT: 

   Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bush dust boot.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Lithium Soap Base Glycol Grease

2. Install the 2 disc brake bush dust boots to the front disc brake cylinder mounting.

1. Apply a light layer of lithium soap base glycol grease to the contact surface of the front No. 2 disc brake cylinder slide pin.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Lithium Soap Base Glycol Grease

2. Install the front disc brake cylinder slide bush to the front No. 2 disc brake cylinder slide pin.

1. Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front disc brake cylinder slide pin.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Lithium Soap Base Glycol Grease

2. Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting.
3. Push the front disc brake cylinder slide pin into the front disc brake bush dust boot to engage the front disc brake cylinder slide pin to the front disc brake bush dust boot.

1. Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front No. 2 disc brake cylinder slide pin.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Lithium soap base glycol grease

2. Install the front No. 2 disc brake cylinder slide pin to the front disc brake cylinder mounting.
3. Push the front No. 2 disc brake cylinder slide pin into the front disc brake bush dust boot to engage the front No. 2 disc brake cylinder slide pin to the front disc brake bush dust boot.

1. Install the 2 front No. 1 disc brake pad support plates and 2 front No. 2 disc brake pad support plates to the front disc brake cylinder mounting.
   NOTE:

   Be sure to install each front No. 1 disc brake pad support plate and front No. 2 disc brake pad support in the correct position and direction.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

1. Install the 2 front disc brake pads to the front disc brake cylinder mounting.
   NOTE:

   • Make sure there is no oil or grease on the friction surfaces of the front disc brake pads and front disc.
   • Install the front disc brake pad so that the No. 1 pad wear indicator plate is mounted on the upper side of the vehicle.

1. Hold the front disc brake cylinder slide pin and front No. 2 disc brake cylinder slide pin, and install the disc brake cylinder assembly to the front disc brake cylinder mounting with the 2 bolts.

   Torque: 34.3 N*m (350 kgf*cm, 25 ft.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Hold
   *b	Turn

1. Connect the front flexible hose to the disc brake cylinder assembly with a new union bolt and a new gasket.

   Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

   NOTE:

   • When connecting the front flexible hose, check that it has no twisting, bending, or interference with other components.
   • Install the front flexible hose lock securely into the lock hole in the disc brake cylinder assembly.

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 3

Refer to ON-VEHICLE INSPECTION [06/2015 - ]

Refer to BLEEDING [06/2015 - ]

Refer to INSTALLATION [06/2015 - ]