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Home >> Toyota >> 2019 >> Mirai >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information >> Front Bumper >> Reassembly [06/2015 - 11/2018] >> Procedure

Reassembly [06/2015 - 11/2018]: Procedure

  1. INSTALL LOWER FRONT BUMPER ABSORBER 
    1. Engage the claws and install the lower front bumper absorber with the 3 clips and 8 bolts.
      GTY562755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT BUMPER BRACKET LH 
    1. Engage the guides.
      GTY562759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front bumper bracket LH with the 2 screws.
  3. INSTALL FRONT BUMPER BRACKET RH 

    HINT: 

    Use the same procedure as for the LH side.

  4. INSTALL FRONT BUMPER SIDE SUPPORT LH 
    1. Engage the guide and claws to install the front bumper side support LH as shown in the illustration.

      HINT: 

      Do not forcibly engage the clip.

      GTY547074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Engage the clip as shown in the illustration.
      GTY562756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  5. INSTALL FRONT BUMPER SIDE SUPPORT RH 

    HINT: 

    Use the same procedure as for the LH side.

  6. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH 
    1. Engage the hook to install the front side member bracket sub-assembly LH.
      GTY562757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 bolts.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

  7. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  8. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. Install the front bumper reinforcement sub-assembly with the 6 bolts.

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      GTY538731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the clamps to install the motor compartment main wire.
  9. INSTALL FRONT BUMPER ENERGY ABSORBER 
    1. Engage the guides to install the front bumper energy absorber as shown in the illustration.
      GTY597956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction - -
  10. INSTALL RADIATOR GRILLE BRACKET 
    1. Install the radiator grille bracket with the 3 bolts.
      GTY597540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 clips.
  11. INSTALL FRONT BUMPER HOLE COVER LH 
    1. Engage the hook.
      GTY604211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claws to install the front bumper hole cover LH as shown in the illustration.
      GTY603131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  12. INSTALL FRONT BUMPER HOLE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  13. INSTALL FRONT FENDER LINER RETAINER 
    1. Engage the claws to install the 2 front fender liner retainers.
      GTY602891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the RH and LH sides.

  14. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. Engage the claws to install the front bumper extension mounting bracket as shown in the illustration.
      GTY565052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the 2 screws.
  15. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY 
    1. Engage the guides and claws to install the lower radiator grille sub-assembly.
      GTY562750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 outside moulding retainers.
    3. Install the 2 screws.
  16. INSTALL FRONT BUMPER SIDE MOULDING LH 
    1. Engage the guides and claws to install the front bumper side moulding LH as shown in the illustration.
      GTY557443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the 2 screws.
  17. INSTALL FRONT BUMPER SIDE MOULDING RH 

    HINT: 

    Use the same procedure as for the LH side.

  18. INSTALL LOWER RADIATOR SIDE GRILLE LH 
    1. Engage the claws to install the lower radiator side grille LH.
      GTY602892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 screws.
  19. INSTALL LOWER RADIATOR SIDE GRILLE RH 

    HINT: 

    Use the same procedure as for the LH side.

  20. INSTALL NO. 3 MOTOR COMPONENT WIRE 
    1. Engage the clamps to install the 2 No. 3 motor compartment wires.
      GTY598193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for LH Side
      *B for RH Side
  21. INSTALL NO. 1 ULTRASONIC SENSOR RETAINER 

    Refer to PROCEDURE - Step 2

  22. INSTALL NO. 1 ULTRASONIC SENSOR 

    Refer to PROCEDURE - Step 3

  23. INSTALL CLEARANCE LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  24. INSTALL CLEARANCE LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  25. INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY 
    1. Engage the guides and claws to install the radiator grille emblem assembly.
      GTY562747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 screws.
  26. INSTALL RADIATOR GRILLE SUB-ASSEMBLY 
    1. Engage the claws to install the radiator grille sub-assembly.
      GTY562749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL HOOD TO RADIATOR GRILLE SEAL 
    1. Using a piece of cloth, rub off any double-side tape that remains on the radiator grille seal sub-assembly.
      NOTE:
      • Installing the hood to radiator grille seal while old double-sided tape remains can cause adhesion failure.
      • Using a screwdriver or similar tool to remove the old tape can damage the surface and cause adhesion failure.
    2. Using a non-residue solvent, clean the attachment surface.
    3. Engage the clips in order starting with the center clip to install the hood to radiator grille seal.
    4. Remove the peeling paper on a new hood to radiator grille seal.
    5. Apply double-sided tape to both ends of the hood to radiator grille seal.
      NOTE:

      Make sure to apply sufficient pressure to the portions with double-sided tape at both ends of the hood to radiator grille seal to ensure the tape is securely adhered.

      GTY562665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002