Adjustment [06/2015 - ]: Procedure

INSPECT FRONT DOOR PANEL SUB-ASSEMBLY

Check that the clearance measurements of areas "A" through "N" are within each standard range.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard Clearance

Area	Measurement	Area	Measurement
A	3.5 to 6.5 mm (0.138 to 0.256 in.)	B	3.5 to 6.5 mm (0.138 to 0.256 in.)
C	2.3 to 5.3 mm (0.091 to 0.209 in.)	D	-1.5 to 1.5 mm (-0.059 to 0.059 in.)
E	2.3 to 5.3 mm (0.091 to 0.209 in.)	F	-1.5 to 1.5 mm (-0.059 to 0.059 in.)
G	3.8 to 5.8 mm (0.150 to 0.228 in.)	H	3.8 to 5.8 mm (0.150 to 0.228 in.)
I	2.6 to 5.6 mm (0.102 to 0.220 in.)	J	-1.5 to 1.5 mm (-0.059 to 0.059 in.)
K	2.6 to 5.6 mm (0.102 to 0.220 in.)	L	-1.5 to 1.5 mm (-0.059 to 0.059 in.)
M	2.8 to 5.8 mm (0.110 to 0.228 in.)	N	-1.5 to 1.5 mm (-0.059 to 0.059 in.)

REMOVE FRONT DOOR LOCK STRIKER COVER

Disengage the claws to remove the front door lock striker cover as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove in this Direction

ADJUST FRONT DOOR PANEL SUB-ASSEMBLY

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST, adjust the door horizontally and vertically by loosening the 4 body side hinge bolts.

Tighten the 4 body side hinge bolts after the adjustment.
Torque: 32.5 N*m (331 kgf*cm, 24 ft.*lbf)

Adjust the door horizontally and vertically by loosening the 2 door side hinge bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Tighten the 2 door side hinge bolts after the adjustment.
Torque: 32.5 N*m (331 kgf*cm, 24 ft.*lbf)

Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

Using a brass bar and a hammer, hit the striker to adjust its position.
Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)

INSTALL FRONT DOOR LOCK STRIKER COVER

Engage the claws to install the front door lock striker cover as shown in the illustration.

Install in this Direction