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Home >> Toyota >> 2019 >> Highlander Limited, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System (Service Information) (Except Hybrid) (2 Of 2) >> Condenser >> Removal [11/2016 - ] >> Procedure

Removal [11/2016 - ]: Procedure

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  2. REMOVE RADIATOR GRILLE 

    Refer to REMOVAL [11/2016 - ]

  3. REMOVE INLET AIR CLEANER ASSEMBLY 

    for 1AR-FE:

    Refer to PROCEDURE - Step 25

    for 2GR-FKS:

    Refer to PROCEDURE - Step 27

  4. REMOVE BATTERY 

    for 1AR-FE:

    Refer to PROCEDURE - Step 31

    for 2GR-FKS:

    Refer to PROCEDURE - Step 26

  5. REMOVE HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 11

  6. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disconnect the 2 connectors.
      GTY449471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the clamp.
    3. Remove the 5 bolts and upper radiator support sub-assembly.
  7. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.
      GTY455960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  8. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY 
    1. Remove the bolt and disconnect the air conditioner tube and accessory assembly from the cooler condenser assembly.
      GTY449470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the air conditioner tube and accessory assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  9. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Disengage the 4 claws.
      GTY449469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 guides and remove the cooler condenser assembly as shown in the illustration.
      NOTE:

      Do not damage the condenser or radiator when removing the cooler condenser assembly.