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Home >> Toyota >> 2019 >> Highlander Limited, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System (Service Information) (Except Hybrid) (2 Of 2) >> Condenser >> Installation [12/2013 - 11/2016] >> Procedure

Installation [12/2013 - 11/2016]: Procedure

  1. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Engage the 2 guides as shown in the illustration.
      GTY449474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the condenser or radiator when installing the cooler condenser assembly.

    2. Engage the 4 claws to install the cooler condenser assembly.

      HINT: 

      If a new cooler condenser assembly is installed, add compressor oil to the condenser as follows.

      Capacity

      Add 40 cc (1.35 fl. oz)

      Compressor Oil

      ND-OIL 8 or equivalent

  2. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY 
    1. Remove the vinyl tape from the air conditioner tube and accessory assembly and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioner tube and accessory assembly.

      Compressor Oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the air conditioner tube and accessory assembly.
    4. Install the air conditioner tube and accessory assembly to the cooler condenser assembly with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

      Compressor Oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.
    4. Install the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Install the upper radiator support sub-assembly with the 5 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

    2. Engage the clamp.
    3. Connect the 2 connectors.
  5. INSTALL HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 2

  6. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) 

    Refer to PROCEDURE - Step 1

  7. INSTALL BATTERY 

    for 1AR-FE:

    Refer to PROCEDURE - Step 46

    for 2GR-FE:

    Refer to PROCEDURE - Step 53

  8. INSTALL INLET AIR CLEANER ASSEMBLY 

    for 1AR-FE:

    Refer to PROCEDURE - Step 52

    for 2GR-FE:

    Refer to PROCEDURE - Step 57

  9. INSTALL RADIATOR GRILLE 

    Refer to INSTALLATION [12/2013 - 11/2016]

  10. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    Refer to PROCEDURE - Step 2

  11. WARM UP ENGINE 

    Refer to PROCEDURE - Step 3

  12. INSPECT FOR REFRIGERANT LEAK 

    Refer to PROCEDURE - Step 4

  13. ADJUST HOOD SUB-ASSEMBLY 

    Refer to ADJUSTMENT [12/2013 - 11/2016]

  14. ADJUST MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System) 

    Refer to ADJUSTMENT [12/2013 - 11/2016]