Installation [11/2016 - ]: Procedure
- INSTALL COOLER CONDENSER ASSEMBLY
- Engage the 2 guides as shown in the illustration.NOTE:
Do not damage the condenser or radiator when installing the cooler condenser assembly.
- Engage the 4 claws to install the cooler condenser assembly.
HINT:
If a new cooler condenser assembly is installed, add compressor oil to the condenser as follows.
Capacity
Add 40 cc (1.35 fl. oz)
Compressor Oil
ND-OIL 8 or equivalent
- Engage the 2 guides as shown in the illustration.
- CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY
- Remove the vinyl tape from the air conditioner tube and accessory assembly and the connecting part of the cooler condenser assembly.
- Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioner tube and accessory assembly.
Compressor Oil
ND-OIL 8 or equivalent
- Install the O-ring to the air conditioner tube and accessory assembly.
- Install the air conditioner tube and accessory assembly to the cooler condenser assembly with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
- CONNECT DISCHARGE HOSE SUB-ASSEMBLY
- Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.
- Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.
Compressor Oil
ND-OIL 8 or equivalent
- Install the O-ring to the discharge hose sub-assembly.
- Install the discharge hose sub-assembly to the cooler condenser assembly with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
- INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
- Install the upper radiator support sub-assembly with the 5 bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
- Engage the clamp.
- Connect the 2 connectors.
- Install the upper radiator support sub-assembly with the 5 bolts.
- INSTALL HOOD LOCK ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL BATTERY
for 1AR-FE:
Refer to PROCEDURE - Step 46
for 2GR-FKS:
Refer to PROCEDURE - Step 64
- INSTALL INLET AIR CLEANER ASSEMBLY
for 1AR-FE:
Refer to PROCEDURE - Step 52
for 2GR-FKS:
Refer to PROCEDURE - Step 63
- INSTALL RADIATOR GRILLE
Refer to INSTALLATION [11/2016 - ]
- CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
Refer to PROCEDURE - Step 2
- WARM UP ENGINE
Refer to PROCEDURE - Step 3
- INSPECT FOR REFRIGERANT LEAK
Refer to PROCEDURE - Step 4
- ADJUST HOOD SUB-ASSEMBLY
Refer to ADJUSTMENT [11/2016 - ]