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Reassembly [08/2014 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL COUNTER DRIVE GEAR BEARING 

    HINT: 

    Perform this procedure only when the counter drive gear bearing or transaxle case sub-assembly is replaced.

    1. Using SST and a press, install a new counter drive gear bearing and snap ring to the transaxle case sub-assembly.
      GTY444869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-01030
      • SST: 09950-70010 
        1. 09951-07100
  2. INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (OUTER RACE) 
    1. Using SST and a hammer, install a new differential drive pinion tapered roller bearing LH (outer race) to the transaxle case sub-assembly.
      GTY452286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00630
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:

      Make sure to install the differential drive pinion tapered roller bearing LH (outer race) so that there is no clearance between the differential drive pinion tapered roller bearing LH (outer race) and transaxle case sub-assembly. If there is any clearance, the turning torque of the counter driven gear cannot be measured correctly.

  3. INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (OUTER RACE) 
    1. Install the shim to the transaxle housing.
      GTY425333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, install a new differential drive pinion tapered roller bearing RH (outer race) to the transaxle housing.
      • SST: 09950-60020 
        1. 09951-00710
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:

      Make sure to install the differential drive pinion tapered roller bearing RH (outer race) so that there is no clearance between the differential drive pinion tapered roller bearing RH (outer race), shim and transaxle housing. If there is any clearance, the turning torque of the counter driven gear cannot be measured correctly.

  4. INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (INNER RACE) 
    1. Using SST and a press, install a new differential drive pinion tapered roller bearing RH (inner race) to the counter driven gear.
      GTY426950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00490
      NOTE:

      Make sure to install the differential drive pinion tapered roller bearing RH (inner race) so that there is no clearance between the differential drive pinion tapered roller bearing RH (inner race) and counter driven gear. If there is any clearance, the turning torque of the counter driven gear cannot be measured correctly.

  5. INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (INNER RACE) 
    1. Using SST and a press, install a new differential drive pinion tapered roller bearing LH (inner race) to the counter driven gear.
      GTY431418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00400
      NOTE:

      Make sure to install the differential drive pinion tapered roller bearing LH (inner race) so that there is no clearance between the differential drive pinion tapered roller bearing LH (inner race) and counter driven gear. If there is any clearance, the turning torque of the counter driven gear cannot be measured correctly.

  6. ADJUST COUNTER DRIVEN GEAR PRELOAD 
    1. Remove any remaining seal packing from the contact surfaces of the transaxle housing and transaxle case sub-assembly.
    2. Install the counter driven gear to the transaxle case sub-assembly.
      GTY477613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front differential case to the transaxle case sub-assembly.
      GTY477614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the transaxle housing to the transaxle case sub-assembly with the 20 bolts.
      GTY432912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (A) 

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

      except Bolt (A) 

      Torque: 30.6 N*m (312 kgf*cm, 23 ft.*lbf) 

    5. Using SST and a torque wrench, measure the turning torque of the counter driven gear while rotating SST at 10 rpm.
      • SST: 09564-33010 

      Turning Torque

      Differential side bearing preload + 3.0 to 6.9 N*m (31 to 70 kgf*cm, 27 to 61 in.*lbf)

      If the turning torque is not within the specified range, refer to the table below to select a shim for the differential drive pinion tapered roller bearing RH (outer race) so that the turning torque is within the specified range.

      SHIM THICKNESS

      No. Thickness No. Thickness
      2.000 (0.0787) 2.275 (0.0896) 2.550 (0.100) 2.825 (0.111)
      2.025 (0.0797) 2.300 (0.0906) 2.575 (0.101) 2.850 (0.112)
      2.050 (0.0807) 2.325 (0.0915) 2.600 (0.102) 2.875 (0.113)
      2.075 (0.0817) 2.350 (0.0925) 2.625 (0.103) 2.900 (0.114)
      2.100 (0.0827) 2.375 (0.0935) 2.650 (0.104) 2.925 (0.115)
      2.125 (0.0837) 2.400 (0.0945) 2.675 (0.105) 2.950 (0.116)
      2.150 (0.0846) 2.425 (0.0955) 2.700 (0.106) 2.975 (0.117)
      2.175 (0.0856) 2.450 (0.0965) 2.725 (0.107) 3.000 (0.118)
      2.200 (0.0866) 2.475 (0.0974) 2.750 (0.108) -
      2.225 (0.0876) 2.500 (0.0984) 2.775 (0.109) -
      2.250 (0.0886) 2.525 (0.0994) 2.800 (0.110) -
      GTY475710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 20 bolts and transaxle housing.
    7. Remove the front differential case from the transaxle case sub-assembly.
    8. Remove the counter driven gear from the transaxle case sub-assembly.
  7. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Coat the lip of a new manual valve lever shaft oil seal with a small amount of MP grease.
      GTY480773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, install the manual valve lever shaft oil seal to the transaxle case sub-assembly.
      • SST: 09950-60010 
        1. 09951-00230
      • SST: 09950-70010 
        1. 09951-07100

      Standard Depth

      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      NOTE:

      Check that the manual valve lever shaft oil seal is installed in the correct direction.

  8. INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Install the manual valve lever shaft sub-assembly to the transaxle case sub-assembly.
      GTY314611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the manual valve lever shaft oil seal while installing the manual valve lever shaft sub-assembly to the transaxle case sub-assembly.

    2. Using needle-nose pliers, install the manual valve lever shaft retainer spring to the manual valve lever shaft sub-assembly.
      GTY310898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL PARKING LOCK ROD SUB-ASSEMBLY 
    1. Align the protrusions with the notches on the manual valve lever shaft sub-assembly and install the parking lock rod sub-assembly.
      GTY314676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Install the manual detent spring sub-assembly and manual detent spring cover to the transaxle case sub-assembly with the bolt.
      GTY310896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

      NOTE:

      Make sure to install the manual detent spring sub-assembly first and then the manual detent spring cover.

  11. INSTALL NO. 3 BRAKE PISTON 
    1. Coat 2 new O-rings with ATF and install them to the No. 3 brake piston.
      GTY313940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-rings are not twisted.

    2. Temporarily install the No. 3 brake piston to the transaxle case sub-assembly.
      GTY376317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Piston
    3. Temporarily install the pawl stopper plate to the transaxle case sub-assembly with the 2 bolts.
      GTY450876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Piston
      *2 Pawl Stopper Plate
      NOTE:

      After installing, make sure that the protrusions on the No. 3 brake piston and grooves on the pawl stopper plate are aligned.

    4. Press the No. 3 brake piston to the transaxle case sub-assembly.
      NOTE:

      Make sure that the lip of the No. 3 brake piston is not twisted and does not get caught in the transaxle case sub-assembly.

      HINT: 

      Use the installation surface of the brake piston return spring to press the No. 3 brake piston to the transaxle case sub-assembly.

    5. Remove the 2 bolts and pawl stopper plate from the transaxle case sub-assembly.
    6. Install the brake piston return spring to the transaxle case sub-assembly.
      GTY428952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Piston
      *2 Brake Piston Return Spring
      NOTE:

      Install the brake piston return spring as shown in the illustration.

    7. Place SST on the brake piston return spring and compress the brake piston return spring with a press.
      GTY438257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring - -
      • SST: 09387-00070 
      NOTE:

      Stop the press when the brake piston return spring is flush with the snap ring groove. This prevents the brake piston return spring from being deformed.

    8. Using a screwdriver, install the snap ring to the transaxle case sub-assembly as shown in the illustration.
      NOTE:
      • Confirm that the snap ring is correctly located in the groove of the transaxle case sub-assembly.
      • Be sure to orient the snap ring so that the edges do not protrude into a cutout on the brake piston return spring as shown in the illustration.
  12. INSTALL COUNTER DRIVE GEAR 
    1. Using SST and a press, install a new bearing inner race (front side) to the counter drive gear.
      GTY371859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00020 
    2. Install 2 new counter drive gear bearings (balls and cage) to the counter drive gear bearing (outer race).
    3. Using SST, install a new bearing inner race (rear side) and counter drive gear to the transaxle case sub-assembly.
      GTY375507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09223-15030 
      • SST: 09527-17011 
      • SST: 09950-60020 
        1. 09951-00810
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:

      There should not be any clearance between the bearing inner race (front side) and counter drive gear.

  13. INSTALL FRONT PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, install a new front planetary gear assembly to the transaxle case sub-assembly.
      • SST: 09223-15030 
      • SST: 09527-17011 
      • SST: 09951-01100 
      GTY366444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL NO. 2 BRAKE PISTON 
    1. Coat 2 new O-rings with ATF and install them to the No. 2 brake piston.
      GTY310882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-rings are not twisted.

    2. Install the No. 2 brake piston to the transaxle case sub-assembly.
      GTY129006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the O-rings.

  15. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Install the 1st and reverse brake return spring sub-assembly to the transaxle case sub-assembly.
      GTY448730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly with a press.
      • SST: 09387-00060 
      NOTE:

      Stop the press when the 1st and reverse brake return spring sub-assembly is flush with the snap ring groove. This prevents the 1st and reverse brake return spring sub-assembly from being deformed.

    3. Using a screwdriver, install the snap ring to the transaxle case sub-assembly as shown in the illustration.
      NOTE:
      • Confirm that the snap ring is correctly located in the groove of the transaxle case sub-assembly.
      • Be sure to orient the snap ring so that the edges do not protrude into one of the cutouts on the transaxle case sub-assembly as shown in the illustration.
  16. INSTALL NO. 2 BRAKE DISC 
    1. Install the 5 No. 2 brake discs, 5 No. 2 brake plates and No. 2 brake flange to the transaxle case sub-assembly.
      GTY425731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Plate
      *3 No. 2 Brake Disc
      NOTE:

      Make sure that the No. 2 brake discs, No. 2 brake plates and No. 2 brake flange are installed in the correct order.

    2. Using a screwdriver, install the snap ring to the transaxle case sub-assembly.
      GTY167770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Confirm that the snap ring is correctly located in the groove of the transaxle case sub-assembly.
      • Be sure to orient the snap ring so that the edges do not protrude into one of the cutouts on the transaxle case sub-assembly as shown in the illustration.
  17. INSPECT CLEARANCE OF NO. 2 BRAKE 

    See step  15 , or see step  15

  18. INSTALL PLANETARY RING GEAR FLANGE 
    1. Install the planetary ring gear flange to the planetary ring gear.
      GTY373528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 Planetary Ring Gear Flange
      *3 Planetary Ring Gear
    2. Using a screwdriver, install the snap ring to the planetary ring gear.
      NOTE:

      Confirm that the snap ring is correctly located in the groove of the planetary ring gear.

  19. INSTALL ONE-WAY CLUTCH ASSEMBLY 
    1. Install the outer race retainer to the one-way clutch assembly.
      GTY425289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Planetary Ring Gear
    2. Install the one-way clutch assembly to the planetary ring gear.
      NOTE:

      Make sure that the one-way clutch assembly is positioned in the correct direction as shown in the illustration.

    3. Coat the thrust needle roller bearing with ATF and install it to the front planetary gear assembly.
      GTY426745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 One-way Clutch Assembly
      *3 Outer Race Retainer
      *4 Transaxle Case Sub-assembly
      THRUST NEEDLE ROLLER BEARING DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 56.1 (2.21) 81.1 (3.19)
      NOTE:

      Be sure to install the thrust needle roller bearing so that the temper colored side of the race will be visible.

    4. Install the one-way clutch assembly with planetary ring gear to the transaxle case sub-assembly.
      NOTE:
      • Make sure that there is no clearance between the outer race retainer and claw on the one-way clutch assembly. If there is any clearance, the spring of the outer race retainer should be deformed.
      • Ensure that there is no clearance between the one-way clutch assembly and transaxle case sub-assembly.
    5. Using a screwdriver, install the snap ring to the transaxle case sub-assembly.
      GTY112127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Confirm that the snap ring is correctly located in the groove of the transaxle case sub-assembly.
      • Be sure to orient the snap ring so that the edges do not protrude into one of the cutouts on the transaxle case sub-assembly as shown in the illustration.
  20. INSTALL PARKING LOCK PAWL 
    1. Install the parking lock pawl to the transaxle case sub-assembly with the parking lock pawl shaft.
      GTY362442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Parking Lock Pawl Pin
      *2 Parking Lock Pawl Shaft
      *3 Spring
      *4 Parking Lock Pawl
    2. Install the parking lock pawl pin to the transaxle case sub-assembly.
    3. Install the spring to the parking lock pawl pin.
      GTY124085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that one end of the spring is secured in the hole of the transaxle case sub-assembly and the other end is positioned on the parking lock pawl as shown in the illustration.

  21. INSTALL PARKING LOCK SLEEVE 
    1. Install the parking lock sleeve to the transaxle case sub-assembly.
      GTY310884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL PAWL STOPPER PLATE 
    1. Install the pawl stopper plate to the transaxle case sub-assembly with the 2 bolts.
      GTY310883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

  23. INSTALL NO. 1 TRANSMISSION CASE PLATE 
    1. Clean and degrease the bolt and installation hole in the transaxle case sub-assembly.
      GTY380995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      In order to ensure proper sealing of the bolt, apply adhesive to the bolt and install it within 10 minutes of adhesive application.

    3. Install the No. 1 transmission case plate to the transaxle case sub-assembly with the bolt.

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

      HINT: 

      Tighten the bolt while part (A) of the No. 1 transmission case plate contacts the transaxle case sub-assembly as shown in the illustration.

  24. INSTALL PAWL SHAFT CLAMP 
    1. Install the pawl shaft clamp to the transaxle case sub-assembly with the bolt.
      GTY310876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

  25. INSTALL COUNTER DRIVEN GEAR 
    1. Install the counter driven gear to the transaxle case sub-assembly.
      GTY313934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL COUNTER DRIVE GEAR NUT 
    1. Turn the manual valve lever shaft sub-assembly counterclockwise to set it to the P position as shown in the illustration.
      GTY426167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, install a new counter drive gear nut.
      GTY435936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00130 

      Torque: 120 N*m (1224 kgf*cm, 88 ft.*lbf) 

    3. Turn the manual valve lever shaft sub-assembly 2 notches clockwise to set it to the N position as shown in the illustration.
      GTY455660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the counter driven gear from the transaxle case sub-assembly.
    5. Using SST and a torque wrench, measure the turning torque of the bearing while rotating SST at 60 rpm.
      • SST: 09387-00130 

      Turning Torque

      0.1 to 0.8 N*m (1 to 8 kgf*cm, 1 to 7 in.*lbf)

      If the measured value is not within the specified range, gradually tighten the nut until the turning torque falls within the specified range.

      Maximum Torque

      180 N*m (1835 kgf*cm, 132 ft.*lbf)

      GTY476110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using SST and a hammer, stake the front planetary gear assembly.
      GTY437394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
    7. Install the counter driven gear to the transaxle case sub-assembly.
  27. INSTALL FRONT DIFFERENTIAL CASE 
    1. Install the front differential case to the transaxle case sub-assembly.
      GTY314678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL NO. 1 BRAKE PISTON 
    1. Coat 2 new O-rings with ATF and install them to the No. 1 brake piston.
      GTY365212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-rings are not twisted.

    2. Install the No. 1 brake piston to the front oil pump assembly.
      GTY142676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the O-rings.

  29. INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Install the 3 2nd brake piston return spring sub-assemblies to the front oil pump assembly.
      GTY452252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the 3 2nd brake piston return spring sub-assemblies are installed to the protrusions on the front oil pump assembly.

  30. INSTALL NO. 1 BRAKE DISC 
    1. Install the 3 No. 1 brake discs, 3 No. 1 brake plates and No. 1 brake flange to the front oil pump assembly.
      GTY432126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Plate
      *3 No. 1 Brake Disc
      NOTE:
      • Make sure that the No. 1 brake discs, No. 1 brake plates and No. 1 brake flange are installed in the correct order.
      • Be sure to install the No. 1 brake flange in the correct direction.
    2. Place SST on the No. 1 brake flange and compress the No. 1 brake flange with a press.
      GTY481841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00070 
      • SST: 09495-65040 
      NOTE:

      Stop the press when the 2nd brake piston return spring sub-assemblies are flush with the snap ring groove. This prevents the 2nd brake piston return spring sub-assemblies from being deformed.

    3. Using a screwdriver, install the snap ring to the front oil pump assembly as shown in the illustration.
      NOTE:
      • Confirm that the snap ring is correctly located in the groove of the front oil pump assembly.
      • Make sure to align the protruding part of the snap ring with the cutout (#1) of the front oil pump assembly shown in the illustration to install the snap ring.
    4. Install the brake snap ring stopper to the front oil pump assembly.
      GTY432322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure to install the brake snap ring stopper in the correct direction.

    5. Using a screwdriver, install the snap ring to the front oil pump assembly as shown in the illustration.
      GTY482128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Confirm that the snap ring is correctly located in the groove of the front oil pump assembly.
      • Make sure to align the protruding part of the snap ring with the cutout (#2) of the front oil pump assembly shown in the illustration to install the snap ring.
    6. Check that the brake snap ring stopper can be turned by hand.
      GTY448659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Brake Snap Ring Stopper
      *2 Snap Ring
      *a Correctly Installed
      NOTE:

      If the brake snap ring stopper cannot be turned by hand, the brake snap ring stopper may have been installed upside down, or a snap ring may not have been completely located in the groove on the front oil pump assembly. Remove and reinstall the snap ring and brake snap ring stopper.

  31. INSPECT CLEARANCE OF NO. 1 BRAKE 

    See step  14 , or see step  14

  32. INSTALL UNDERDRIVE PLANETARY SUN GEAR 
    1. Coat the thrust needle roller bearing with ATF and install it to the front oil pump assembly.
      GTY423624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing
      THRUST NEEDLE ROLLER BEARING DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 57.7 (2.27) 75.2 (2.96)
      NOTE:

      Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

    2. Install the underdrive planetary sun gear to the front oil pump assembly.
  33. INSTALL INPUT SHAFT SUB-ASSEMBLY 
    1. Coat 3 new oil seal rings with ATF and install them to the input shaft sub-assembly.
      GTY370646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft Sub-assembly
      *4 Oil Seal Ring
      NOTE:

      Do not expand the gap of the oil seal ring too much.

    2. Coat the thrust needle roller bearing and thrust bearing race with ATF and install them to the input shaft sub-assembly.
      THRUST NEEDLE ROLLER BEARING AND THRUST BEARING RACE DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 29.1 (1.15) 48.6 (1.91)
      Thrust bearing race 30.7 (1.21) 48.3 (1.90)
      NOTE:

      Be sure to install the thrust needle roller bearing in the correct direction.

    3. Install the input shaft sub-assembly to the front oil pump assembly.
      GTY432315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. Using a snap ring expander, install the snap ring to the underdrive planetary gear assembly.
      GTY363871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Planetary Sun Gear Sub-assembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring
    2. Using a snap ring expander, install the planetary sun gear sub-assembly to the underdrive planetary gear assembly with the snap ring expanded.
  35. INSTALL UNDERDRIVE PLANETARY RING GEAR 

    HINT: 

    Perform this procedure only when replacement of the underdrive planetary ring gear or No. 3 brake hub is necessary.

    1. Install the snap ring to the underdrive planetary ring gear.
      GTY455763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While compressing the snap ring with a screwdriver, install the underdrive planetary ring gear to the No. 3 brake hub.
      NOTE:

      Confirm that the snap ring is correctly located in the groove of the No. 3 brake hub.

      GTY456062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL NO. 3 BRAKE HUB 
    1. Coat the thrust needle roller bearing and thrust bearing race with ATF and install them to the underdrive planetary gear assembly.
      GTY361801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      THRUST NEEDLE ROLLER BEARING AND THRUST BEARING RACE DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 62.6 (2.47) 82.4 (3.24)
      Thrust bearing race 65.9 (2.59) 82.3 (3.24)
      NOTE:

      Be sure to install the thrust needle roller bearing so that the temper colored side of the race is visible.

    2. Install the No. 3 brake hub to the underdrive planetary gear assembly.
      GTY314612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Install the underdrive planetary gear assembly to the front oil pump assembly.
      GTY452253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL NO. 3 BRAKE DISC 
    1. Install the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates to the front oil pump assembly.
      GTY444782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Flange
      *2 No. 3 Brake Plate
      *3 No. 3 Brake Disc
      NOTE:

      Make sure that the No. 3 brake discs, No. 3 brake plates and No. 3 brake flanges are installed in the correct order.

    2. Using a screwdriver, install the snap ring to the front oil pump assembly.
      GTY478365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Confirm that the snap ring is correctly located in the groove of the front oil pump assembly.
      • Make sure that the snap ring ends are positioned as shown in the illustration (A).
  39. INSPECT CLEARANCE OF NO. 3 BRAKE 

    See step  16 , or see step  16

  40. INSTALL FRONT OIL PUMP ASSEMBLY 
    1. Coat a new O-ring with ATF and install it to the transaxle case sub-assembly.
      GTY437370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 O-ring
    2. Coat the thrust needle roller bearing with ATF.
    3. Install the thrust needle roller bearing to the counter drive gear nut.
      THRUST NEEDLE ROLLER BEARING DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 53.46 (2.10) 79 (3.11)
      NOTE:

      Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race is visible.

    4. Coat the thrust bearing race with MP grease.
    5. Install the thrust bearing race to the underdrive planetary gear assembly.
      GTY430573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Bearing Race
      THRUST BEARING RACE DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust bearing race 59.4 (2.34) 76 (2.99)
    6. Coat a new O-ring with ATF and install it to the front oil pump assembly.
      GTY310890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the O-ring is installed correctly with the identification line facing outward and check that it is not twisted, protruding or damaged.

    7. Install the front oil pump assembly to the transaxle case sub-assembly with the 7 bolts.
      GTY442370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Gasket

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

    8. Coat a new gasket with ATF and install it to the front oil pump assembly.
  41. INSTALL TRANSAXLE HOUSING OIL SEPARATOR 
    1. Clean and degrease the 3 bolts and installation holes in the transaxle housing.
      GTY314668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply adhesive to 2 or 3 threads on the ends of the 3 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      In order to ensure proper sealing of the 3 bolts, apply adhesive to the 3 bolts and install them within 10 minutes of adhesive application.

    3. Install the transaxle housing oil separator to the transaxle housing with the 3 bolts.

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

  42. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Install the differential gear lube apply tube to the transaxle housing.
      GTY313938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Insert the differential gear lube apply tube into the transaxle housing until it makes contact with the stopper.

    2. Clean and degrease the bolt and installation hole in the transaxle housing.
    3. Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      In order to ensure proper sealing of the bolt, apply adhesive to the bolt and install it within 10 minutes of adhesive application.

    4. Install the clamp to the differential gear lube apply tube with the bolt.

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

      NOTE:

      There should be clearance between the differential gear lube apply tube and clamp.

  43. INSTALL TRANSAXLE HOUSING 
    1. Clean and degrease the 3 bolts and installation holes in the transaxle case sub-assembly.
      GTY449999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove any remaining seal packing from the contact surfaces of the transaxle housing and transaxle case sub-assembly.
      NOTE:

      Make sure that there is no ATF on the contact surfaces.

    3. Apply FIPG to the transaxle case sub-assembly.
      GTY444514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a FIPG

      FIPG

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      NOTE:
      • Apply FIPG in a continuous line (width 1.2 mm (0.0472 in.)) along the sealing surface of the transaxle case sub-assembly.
      • After applying FIPG, install the transaxle housing to the transaxle case sub-assembly within 3 minutes and tighten the bolts within 20 minutes.
    4. Install the transaxle housing to the transaxle case sub-assembly with the 17 bolts.
      GTY205653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 30.6 N*m (312 kgf*cm, 23 ft.*lbf) 

    5. Apply adhesive to 2 or 3 threads on the ends of the 3 bolts.
      GTY182340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      In order to ensure proper sealing of the 3 bolts, apply adhesive to the 3 bolts and install them within 10 minutes of adhesive application.

    6. Install the 3 bolts.

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

  44. INSPECT CLEARANCE OF NO. 1 CLUTCH DISC 

    See step  17 , or see step  17

  45. INSTALL REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Coat the thrust needle roller bearing and thrust bearing race with ATF and install them to the rear multiple disc clutch assembly.
      GTY384096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race
      THRUST NEEDLE ROLLER BEARING AND THRUST BEARING RACE DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 28 (1.10) 47.1 (1.85)
      Thrust bearing race 26.1 (1.03) 44 (1.73)
      NOTE:

      Be sure to install the thrust needle roller bearing so that the temper colored side of the race is visible.

    2. Install the rear planetary sun gear assembly to the rear multiple disc clutch assembly.
      GTY378112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Planetary Sun Gear Assembly
    3. Using a snap ring expander, install the snap ring to the rear multiple disc clutch assembly.
      GTY172928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Coat a new O-ring with ATF and install it to the rear multiple disc clutch assembly.
      GTY364263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Oil Seal Ring
      NOTE:

      Ensure that the O-ring is not twisted.

    5. Coat a new oil seal ring with ATF and install it to the rear multiple disc clutch assembly.
  46. INSPECT CLEARANCE OF NO. 2 CLUTCH DISC 

    See step  18 , or see step  18

  47. INSTALL REAR MULTIPLE DISC CLUTCH ASSEMBLY 
    1. Coat the thrust needle roller bearing with ATF and install it to the transaxle case sub-assembly.
      GTY375313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Rear Multiple Disc Clutch Assembly
      THRUST NEEDLE ROLLER BEARING DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 61.2 (2.41) 79 (3.11)
    2. Install the rear multiple disc clutch assembly to the transaxle case sub-assembly.
  48. INSPECT INTERMEDIATE SHAFT END PLAY 

    See step  3 , or see step  3

  49. INSTALL REAR TRANSAXLE COVER SUB-ASSEMBLY 
    1. Using SST and a hammer, install a new needle roller bearing to the rear transaxle cover sub-assembly.
      GTY442372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00220
      • SST: 09950-70010 
        1. 09951-07100

      Standard Depth

      21.5 to 21.9 mm (0.846 to 0.862 in.)

    2. Clean and degrease the 2 "TORX" screws and installation holes in the rear transaxle cover sub-assembly.
      GTY314672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply adhesive to 2 or 3 threads on the ends of the 2 "TORX" screws.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      In order to ensure proper sealing of the 2 "TORX" screws, apply adhesive to the 2 "TORX" screws and install them within 10 minutes of adhesive application.

    4. Using a T30 "TORX" socket wrench, install the rear transaxle cover plate to the rear transaxle cover sub-assembly with the 2 "TORX" screws.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    5. Coat 2 new oil seal rings with ATF and install them to the rear transaxle cover sub-assembly.
      GTY430026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Seal Ring
      NOTE:

      Confirm that the 2 oil seal rings are correctly located in the grooves of the rear transaxle cover sub-assembly.

    6. Coat the thrust needle roller bearing and thrust bearing race with MP grease and install them on the rear transaxle cover sub-assembly.
      GTY434531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race
      THRUST NEEDLE ROLLER BEARING AND THRUST BEARING RACE DIAMETER

      - Inside [mm (in.)] Outside [mm (in.)]
      Thrust needle roller bearing 48.9 (1.93) 72.0 (2.83)
      Thrust bearing race 52.2 (2.06) 70.4 (2.77)
    7. Coat 3 new O-rings with ATF and install them to the transaxle case sub-assembly.
      GTY445056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Clean and degrease the 2 bolts and installation holes in the transaxle case sub-assembly.
      GTY449997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove any remaining seal packing from the contact surfaces between the rear transaxle cover sub-assembly and transaxle case sub-assembly.
      GTY443590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a FIPG
      NOTE:

      Make sure that there is no ATF on the contact surfaces.

    10. Apply FIPG to the transaxle case sub-assembly.

      FIPG

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      NOTE:
      • Apply FIPG in a continuous line (width 1.2 mm (0.0472 in.)) along the sealing surface of the transaxle case sub-assembly.
      • After applying FIPG, install the rear transaxle cover sub-assembly to the transaxle case sub-assembly within 3 minutes and tighten the bolts within 20 minutes.
    11. Install the rear transaxle cover sub-assembly to the transaxle case sub-assembly with the 12 bolts.
      GTY450000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 22.7 N*m (231 kgf*cm, 17 ft.*lbf) 

    12. Apply adhesive to 2 or 3 threads on the ends of the 2 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      In order to ensure proper sealing of the 2 bolts, apply adhesive to the 2 bolts and install them within 10 minutes of adhesive application.

    13. Install the 2 bolts.
      GTY450003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 16.9 N*m (172 kgf*cm, 12 ft.*lbf) 

  50. INSTALL REAR TRANSAXLE COVER PLUG 
    1. Coat 3 new O-rings with ATF and install them to the 3 rear transaxle cover plugs.
      GTY424032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 3 O-rings are not twisted.

    2. Install the 3 rear transaxle cover plugs to the rear transaxle cover sub-assembly.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

  51. INSTALL REFILL PLUG 
    1. Install a new gasket to the refill plug.
      GTY184933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the refill plug to the rear transaxle cover sub-assembly.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  52. INSPECT INPUT SHAFT SUB-ASSEMBLY END PLAY 

    See step  2 , or see step  2

  53. INSTALL NO. 1 GOVERNOR APPLY GASKET 
    1. Coat 2 new No. 1 governor apply gaskets with ATF.
      GTY363566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 No. 1 governor apply gaskets to the transaxle case sub-assembly.
  54. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Coat the O-ring of the transmission wire with ATF.
    2. Insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the transaxle case sub-assembly with the 11 bolts.
      BOLT LENGTH

      Bolt Length [mm (in.)]
      (A) 25 (0.984)
      (B) 30 (1.18)
      (C) and (D) 35 (1.38)

      Bolt (A), (B), (C) 

      Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

      Bolt (D) 

      Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

      NOTE:
      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case sub-assembly to interfere with each other.
      • Be sure to insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve.
      • First, temporarily install the bolts marked (*a) in the illustration because they are positioning bolts.
      GTY445078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve Lever Shaft Sub-assembly
      *2 Manual Valve
      *a Positioning Bolt
  55. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
      GTY479874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
    2. Install the O-ring to the valve body oil strainer assembly.
      NOTE:

      Ensure that the O-ring is not twisted.

    3. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.
      GTY384527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

  56. INSTALL TRANSMISSION OIL CLEANER MAGNET 
    1. Install the 4 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.
      GTY475136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Oil Cleaner Magnet
  57. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET 
    1. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.
  58. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Clean and degrease the 2 bolts and installation holes in the transaxle case sub-assembly.
      GTY442089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the transaxle case sub-assembly with the 17 bolts.
      GTY473542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      NOTE:

      Completely remove any oil or grease from the contact surfaces of the transaxle case sub-assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation.

    3. Apply adhesive to 2 or 3 threads on the ends of the 2 bolts.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      NOTE:

      In order to ensure proper sealing of the 2 bolts, apply adhesive to the 2 bolts and install them within 10 minutes of adhesive application.

    4. Install the 2 bolts.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

      GTY310853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSTALL NO. 1 TRANSMISSION OIL FILLER TUBE 
    1. Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the automatic transaxle oil pan sub-assembly.
      GTY384408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 0.8 N*m (8 kgf*cm, 7 in.*lbf) 

  60. INSTALL OVERFLOW PLUG 
    1. Using a 6 mm hexagon socket wrench, install the overflow plug and a new gasket to the automatic transaxle oil pan sub-assembly.
      GTY314623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 40 N*m (408 kgf*cm, 29 ft.*lbf) 

  61. INSTALL NO. 2 TRANSAXLE CASE PLUG 
    1. Clean and degrease the 3 No. 2 transaxle case plugs and installation holes in the transaxle housing.
      GTY313827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install 3 new gaskets to the 3 No. 2 transaxle case plugs.
    3. Apply adhesive to 2 or 3 threads on the ends of the 3 No. 2 transaxle case plugs.

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      NOTE:

      In order to ensure proper sealing of the 3 No. 2 transaxle case plugs, apply adhesive to the 3 No. 2 transaxle case plugs and install them within 10 minutes of adhesive application.

    4. Using a 6 mm hexagon socket wrench, install the 3 No. 2 transaxle case plugs to the transaxle housing.

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

  62. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. Coat 3 new O-rings with ATF and install them to the 3 No. 1 transaxle case plugs.
      GTY321935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the 3 O-rings are not twisted.

    2. Install the 3 No. 1 transaxle case plugs to the transaxle case sub-assembly.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

  63. INSTALL OIL COOLER TUBE UNION (INLET) 
    1. Coat a new O-ring with ATF and install it to the oil cooler tube union (inlet).
      GTY431524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Install the oil cooler tube union (inlet) to the transaxle case sub-assembly.

      Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

  64. INSTALL OIL COOLER TUBE UNION (OUTLET) 
    1. Coat a new O-ring with ATF and install it to the oil cooler tube union (outlet).
      GTY431525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Install the oil cooler tube union (outlet) to the transaxle case sub-assembly.

      Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

  65. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Temporarily install the park/neutral position switch assembly to the transaxle case sub-assembly with the 2 bolts.
      GTY314595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before installing the park/neutral position switch assembly, remove any dirt or rust on the manual valve lever shaft sub-assembly. Be sure to install the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be reinstalled correctly.

    2. Align the protrusions of the park/neutral position switch assembly as shown in the illustration.
      GTY474139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
    3. Tighten the 2 bolts.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      NOTE:

      After installing the park/neutral position switch assembly, confirm that the 2 protrusions on the park/neutral position switch assembly are aligned.

  66. INSTALL TRANSMISSION CONTROL SHAFT LEVER 
    1. Install the transmission control shaft lever to the manual valve lever shaft sub-assembly with the washer and nut.
      GTY384508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf) 

  67. INSTALL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY 
    1. Coat a new O-ring with ATF and install it to the No. 2 breather plug.
      GTY363917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Breather Plug
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug
      *4 O-ring
      NOTE:

      Ensure that the O-ring is not twisted.

    2. Install the No. 2 breather plug to the breather plug hose.
    3. Install the No. 1 breather plug to the breather plug hose.
    4. Install the transmission breather plug hose sub-assembly to the transaxle case sub-assembly.
      GTY472780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Breather Plug
      *a Boss
      NOTE:

      Ensure that the stopper of the No. 2 breather plug is in contact with the side of the boss on the transaxle case sub-assembly.

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