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Disassembly [08/2014 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE TRANSMISSION BREATHER HOSE SUB-ASSEMBLY 
    1. Using a screwdriver, remove the transmission breather hose sub-assembly from the transaxle case sub-assembly.
      GTY449402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the No. 1 breather plug from the breather plug hose.
      GTY363917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Breather Plug
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug
      *4 O-ring
    3. Using a screwdriver, remove the No. 2 breather plug from the breather plug hose.
    4. Using a screwdriver, remove the O-ring from the No. 2 breather plug.
  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER 
    1. Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft sub-assembly.
      GTY384508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the 2 bolts and park/neutral position switch assembly from the transaxle case sub-assembly.
      GTY314595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before removing the park/neutral position switch assembly, remove any dirt or rust on the installation portion of the manual valve lever shaft sub-assembly. Be sure to remove the park/neutral position switch assembly straight along the manual valve lever shaft sub-assembly while being careful not to deform the plate spring that supports the manual valve lever shaft sub-assembly. If the plate spring is deformed, the park/neutral position switch assembly cannot be reinstalled correctly.

  4. REMOVE OIL COOLER TUBE UNION (OUTLET) 
    1. Remove the oil cooler tube union (outlet) from the transaxle case sub-assembly.
      GTY431525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil cooler tube union (outlet).
  5. REMOVE OIL COOLER TUBE UNION (INLET) 
    1. Remove the oil cooler tube union (inlet) from the transaxle case sub-assembly.
      GTY431524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil cooler tube union (inlet).
  6. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 3 No. 1 transaxle case plugs from the transaxle case sub-assembly.
      GTY321935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 3 O-rings from the 3 No. 1 transaxle case plugs.
  7. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs from the transaxle housing.
      GTY313827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 gaskets from the 3 No. 2 transaxle case plugs.
  8. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with wooden blocks.
      GTY473097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
  9. REMOVE OVERFLOW PLUG 
    1. Using a 6 mm hexagon socket wrench, remove the overflow plug from the automatic transaxle oil pan sub-assembly.
      GTY314623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the overflow plug.
  10. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE 
    1. Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan sub-assembly.
      GTY384408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 19 bolts and automatic transaxle oil pan sub-assembly from the transaxle case sub-assembly.
      GTY365200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Some fluid will remain in the automatic transaxle oil pan sub-assembly. Remove all the bolts and carefully remove the automatic transaxle oil pan sub-assembly.

  12. REMOVE AUTOMATIC TRANSAXLE OIL PAN GASKET 
    1. Remove the automatic transaxle oil pan gasket.
  13. REMOVE TRANSMISSION OIL CLEANER MAGNET 
    1. Remove the 4 transmission oil cleaner magnets from the automatic transaxle oil pan sub-assembly.
      GTY475136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Oil Cleaner Magnet
  14. INSPECT TRANSMISSION OIL CLEANER MAGNET 

    See step  1 , or see step  1

  15. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 2 bolts and valve body oil strainer assembly from the transmission valve body assembly.
      GTY384527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer assembly.
      GTY479874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
  16. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the 11 bolts and transmission valve body assembly from the transaxle case sub-assembly.
      GTY167491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case sub-assembly to interfere with each other.

  17. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Remove the 2 No. 1 governor apply gaskets from the transaxle case sub-assembly.
      GTY363566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSPECT INPUT SHAFT SUB-ASSEMBLY END PLAY 

    See step  2 , or see step  2

  19. REMOVE REFILL PLUG 
    1. Remove the refill plug from the rear transaxle cover sub-assembly.
      GTY184933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the refill plug.
  20. REMOVE REAR TRANSAXLE COVER PLUG 
    1. Remove the 3 rear transaxle cover plugs from the rear transaxle cover sub-assembly.
      GTY424032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 3 O-rings from the 3 rear transaxle cover plugs.
  21. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY 
    1. Remove the 14 bolts from the rear transaxle cover sub-assembly.
      GTY453627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the rear transaxle cover sub-assembly to remove the rear transaxle cover sub-assembly from the transaxle case sub-assembly.
    3. Using a screwdriver, remove the 3 O-rings from the transaxle case sub-assembly.
      GTY365258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

    4. Remove the thrust needle roller bearing and thrust bearing race from the rear transaxle cover sub-assembly.
      GTY434531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race
    5. Using a screwdriver, remove the 2 oil seal rings from the rear transaxle cover sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

      GTY430026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Seal Ring
    6. Using a T30 "TORX" socket wrench, remove the 2 "TORX" screws and rear transaxle cover plate from the rear transaxle cover sub-assembly.
      GTY314672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using SST, remove the needle roller bearing from the rear transaxle cover sub-assembly.
      GTY379396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09319-60020 
  22. REMOVE REAR MULTIPLE DISC CLUTCH ASSEMBLY 
    1. Remove the rear multiple disc clutch assembly from the transaxle case sub-assembly.
      GTY375313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Rear Multiple Disc Clutch Assembly
    2. Remove the thrust needle roller bearing from the transaxle case sub-assembly.
    3. Using a screwdriver, remove the O-ring from the rear multiple disc clutch assembly.
      GTY364263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Oil Seal Ring

      HINT: 

      Tape the screwdriver tip before use.

    4. Using a screwdriver, remove the oil seal ring from the rear multiple disc clutch assembly.

      HINT: 

      Tape the screwdriver tip before use.

  23. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Using 2 screwdrivers and a hammer, remove the snap ring from the rear multiple disc clutch assembly.
      GTY432701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring

      HINT: 

      Use a piece of cloth to keep the snap ring from flying off.

    2. Remove the rear planetary sun gear assembly from the rear multiple disc clutch assembly.
      GTY378112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Planetary Sun Gear Assembly
    3. Remove the thrust needle roller bearing and thrust bearing race from the rear multiple disc clutch assembly.
      GTY384096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race
  24. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY 

    See step  5 , or see step  5

  25. REMOVE TRANSAXLE HOUSING 
    1. Remove the 20 bolts from the transaxle housing.
      GTY182052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case sub-assembly.
  26. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (OUTER RACE) 
    1. Using SST, remove the differential drive pinion tapered roller bearing RH (outer race) and shim from the transaxle housing.
      GTY474036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  27. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, clamp and differential gear lube apply tube from the transaxle housing.
      GTY313938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE TRANSAXLE HOUSING OIL SEPARATOR 
    1. Remove the 3 bolts and transaxle housing oil separator from the transaxle housing.
      GTY314668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FRONT OIL PUMP ASSEMBLY 
    1. Remove the gasket from the front oil pump assembly.
      GTY378075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Gasket
    2. Remove the 7 bolts and front oil pump assembly from the transaxle case sub-assembly.
    3. Remove the O-ring from the front oil pump assembly.
      GTY310890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the thrust bearing race from the underdrive planetary gear assembly.
      GTY430573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Bearing Race
    5. Remove the thrust needle roller bearing from the counter drive gear nut.
      GTY453353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Needle Roller Bearing
      *2 O-ring
    6. Remove the O-ring from the transaxle case sub-assembly.
  30. REMOVE NO. 3 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the front oil pump assembly.
      GTY304934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates from the front oil pump assembly.
      GTY444782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Flange
      *2 No. 3 Brake Plate
      *3 No. 3 Brake Disc
  31. INSPECT NO. 3 BRAKE DISC 

    See step  10 , or see step  10

  32. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the underdrive planetary gear assembly from the front oil pump assembly.
      GTY452253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 3 BRAKE HUB 
    1. Remove the No. 3 brake hub from the underdrive planetary gear assembly.
      GTY314612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust bearing race from the underdrive planetary gear assembly.
      GTY361801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
  34. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. While expanding the snap ring with snap ring pliers, remove the planetary sun gear sub-assembly from the underdrive planetary gear assembly.
      GTY363871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Planetary Sun Gear Sub-assembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring
    2. Remove the snap ring from the underdrive planetary gear assembly.
  35. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY 

    See step  6 , or see step  6

  36. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  4 , or see step  4

  37. REMOVE INPUT SHAFT SUB-ASSEMBLY 
    1. Remove the input shaft sub-assembly from the front oil pump assembly.
      GTY432315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust bearing race from the input shaft sub-assembly.
      GTY370646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft Sub-assembly
      *4 Oil Seal Ring
    3. Using a screwdriver, remove the 3 oil seal rings from the input shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  38. REMOVE UNDERDRIVE PLANETARY SUN GEAR 
    1. Remove the underdrive planetary sun gear from the front oil pump assembly.
      GTY423624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the front oil pump assembly.
  39. REMOVE NO. 1 BRAKE DISC 
    1. Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the front oil pump assembly.
      GTY435755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 Brake Snap Ring Stopper
    2. Remove the No. 1 brake flange, 3 No. 1 brake discs and 3 No. 1 brake plates from the front oil pump assembly.
      GTY432126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Plate
      *3 No. 1 Brake Disc
  40. INSPECT NO. 1 BRAKE DISC 

    See step  8 , or see step  8

  41. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Remove the 3 2nd brake piston return spring sub-assemblies from the front oil pump assembly.
      GTY452252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  11 , or see step  11

  43. REMOVE NO. 1 BRAKE PISTON 
    1. While holding the front oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the front oil pump assembly to remove the No. 1 brake piston.
      GTY432311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.
      GTY365212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

  44. REMOVE FRONT DIFFERENTIAL CASE 
    1. Remove the front differential case from the transaxle case sub-assembly.
      GTY314678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE COUNTER DRIVE GEAR NUT 
    1. Using SST and a hammer, unstake the front planetary gear assembly.
      GTY361513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
    2. Turn the manual valve lever shaft sub-assembly counterclockwise to set it to the P position as shown in the illustration.
      GTY426167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the counter drive gear nut from the front planetary gear assembly.
      GTY366179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00130 
    4. Turn the manual valve lever shaft sub-assembly 2 notches clockwise to set it to the N position as shown in the illustration.
      GTY455660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE COUNTER DRIVEN GEAR 
    1. Remove the counter driven gear from the transaxle case sub-assembly.
      GTY313934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (INNER RACE) 
    1. Using SST, remove the differential drive pinion tapered roller bearing RH (inner race) from the counter driven gear.
      GTY443092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-40011 
        1. 09957-04010
      • SST: 09950-60010 
        1. 09951-00320
  48. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (INNER RACE) 

    HINT: 

    If removing the differential drive pinion tapered roller bearing LH (inner race), replace the counter driven gear with a new one.

  49. REMOVE PAWL SHAFT CLAMP 
    1. Remove the bolt and pawl shaft clamp from the transaxle case sub-assembly.
      GTY310876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE NO. 1 TRANSMISSION CASE PLATE 
    1. Remove the bolt and No. 1 transmission case plate from the transaxle case sub-assembly.
      GTY168180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE PAWL STOPPER PLATE 
    1. Remove the 2 bolts and pawl stopper plate from the transaxle case sub-assembly.
      GTY310883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE PARKING LOCK SLEEVE 
    1. Remove the parking lock sleeve from the transaxle case sub-assembly.
      GTY310884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE PARKING LOCK PAWL 
    1. Remove the spring, parking lock pawl pin, parking lock pawl shaft and parking lock pawl from the transaxle case sub-assembly.
      GTY362442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Parking Lock Pawl Pin
      *2 Parking Lock Pawl Shaft
      *3 Spring
      *4 Parking Lock Pawl
  54. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (OUTER RACE) 
    1. Using SST, remove the differential drive pinion tapered roller bearing LH (outer race) from the transaxle case sub-assembly.
      GTY379854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  55. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
      GTY127470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the one-way clutch assembly with planetary ring gear from the transaxle case sub-assembly.
      GTY374641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Assembly with Planetary Ring Gear
      *2 Thrust Needle Roller Bearing
    3. Remove the thrust needle roller bearing from the front planetary gear assembly.
    4. Remove the one-way clutch assembly from the planetary ring gear.
      GTY365669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Planetary Ring Gear
    5. Remove the outer race retainer from the one-way clutch assembly.
  56. INSPECT ONE-WAY CLUTCH ASSEMBLY 

    See step  7 , or see step  7

  57. REMOVE PLANETARY RING GEAR FLANGE 
    1. Using a screwdriver, remove the snap ring from the planetary ring gear.
      GTY373528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 Planetary Ring Gear Flange
      *3 Planetary Ring Gear
    2. Remove the planetary ring gear flange from the planetary ring gear.
  58. REMOVE NO. 2 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
      GTY111581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 brake flange, 5 No. 2 brake discs and 5 No. 2 brake plates from the transaxle case sub-assembly.
      GTY450821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Plate
      *3 No. 2 Brake Disc
  59. INSPECT NO. 2 BRAKE DISC 

    See step  9 , or see step  9

  60. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
      GTY139967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1st and reverse brake return spring sub-assembly from the transaxle case sub-assembly.
      GTY112130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 

    See step  12 , or see step  12

  62. REMOVE NO. 2 BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the ATF hole to remove the No. 2 brake piston from the transaxle case sub-assembly.
      GTY139975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.
      GTY310882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

  63. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the front planetary gear assembly from the transaxle case sub-assembly.
      GTY378454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00580
      • SST: 09950-70010 
        1. 09951-07100
  64. REMOVE COUNTER DRIVE GEAR 
    1. Using SST and a press, remove the counter drive gear with bearing inner race (front side) from the transaxle case sub-assembly.
      GTY425029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00710
      • SST: 09950-70010 
        1. 09951-07100
    2. Remove the bearing inner race (rear side).
    3. As shown in the illustration, tighten 2 service bolts evenly to make a clearance of approximately 5.0 mm (0.197 in.) between the counter drive gear and bearing inner race (front side).
      GTY186629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using SST, remove the bearing inner race (front side) from the counter drive gear.
      GTY380165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-40011 
        1. 09957-04010
      • SST: 09950-60020 
        1. 09951-00710
  65. REMOVE NO. 3 BRAKE PISTON 
    1. Place SST on the brake piston return spring and compress the brake piston return spring with a press.
      GTY362203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00070 
    2. Using a screwdriver, remove the snap ring from the transaxle case sub-assembly.
    3. Remove the brake piston return spring from the transaxle case sub-assembly.
      GTY367472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Brake Piston Return Spring
    4. Remove the No. 3 brake piston from the transaxle case sub-assembly.
      GTY376317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Brake Piston
    5. Using a screwdriver, remove the 2 O-rings from the No. 3 brake piston.
      GTY313940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

  66. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  13 , or see step  13

  67. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the bolt, manual detent spring cover and manual detent spring sub-assembly from the transaxle case sub-assembly.
      GTY310896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod sub-assembly from the manual valve lever shaft sub-assembly.
      GTY314676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Align the protrusions with the notches on the manual valve lever shaft sub-assembly to remove the parking lock rod sub-assembly.

  69. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the manual valve lever shaft sub-assembly.
      GTY310898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the manual valve lever shaft sub-assembly from the transaxle case sub-assembly.
      GTY314611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case sub-assembly.
      GTY205549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

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