Noise Occurs From V-Ribbed Belt Or Generator Assembly [12/2013 - ]: Procedure

1. Confirm the problem symptom.

   Symptom	Proceed to
   Noise occurs from V-ribbed belt	A
   Noise occurs from generator assembly	B

Result: 

B 

See step  6

Result: 

A 

Go to next step 

1. Check the V-ribbed belt for wear or damage.

   OK

   The V-ribbed belt is not worn or damaged.

   Result
   OK
   NG

Result: 

NG 

REPLACE V-RIBBED BELT: 

Refer to COMPONENTS [12/2013 - ]

Result: 

OK 

Go to next step 

1. Check the generator pulley with clutch grooves for wear or damage.

   OK

   The generator pulley with clutch grooves are not worn or damaged.

   Result
   OK
   NG

Result: 

NG 

REPLACE GENERATOR PULLEY WITH CLUTCH: 

Refer to COMPONENTS [12/2013 - ]

Result: 

OK 

Go to next step 

1. Start the engine and check the generator pulley with clutch for looseness.

   OK

   The generator pulley with clutch is not loose.

   Result
   OK
   NG

Result: 

NG 

TIGHTEN GENERATOR PULLEY WITH CLUTCH TO SPECIFIED TORQUE 

Result: 

OK 

Go to next step 

1. Remove the generator assembly.

   Refer to REMOVAL [12/2013 - ]

2. Check the installation condition of the generator pulley cap.

   OK

   The generator pulley cap is not loose or missing.

3. Check for forming of particles due to friction (for dry type pulley) or grease leaks (for wet type pulley).

   OK

   There are no large amounts of particles (for dry type pulley) or grease leaks (for wet type pulley).

4. Check the generator pulley with clutch for misalignment (interference with the generator assembly).

   OK

   The generator pulley with clutch is not misaligned (no interference with the generator assembly).

5. Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.

   OK

   Noise does not occur when turned in both directions.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

6. Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.

   OK

   The generator pulley with clutch does not have runout.

7. Hold the generator rotor assembly (fan) in the generator assembly with a screwdriver with its tip wrapped with protective tape, and check that the generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

   OK

   The generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protective Tape

   Result
   OK
   NG

Result: 

OK 

INSPECT PULLEY OTHER THAN GENERATOR ASSEMBLY PULLEY: 

Refer to COMPONENTS [12/2013 - ]

Result: 

NG 

REPLACE GENERATOR PULLEY WITH CLUTCH: 

Refer to COMPONENTS [12/2013 - ]

1. Perform a road test and check that noise does not occur when decelerating.

   OK

   Noise does not occur.

2. Stop the engine and check that generator pulley with clutch noise does not occur as the engine stops.

   OK

   Noise does not occur.

   Result
   OK
   NG

Result: 

NG 

REPLACE GENERATOR PULLEY WITH CLUTCH: 

Refer to COMPONENTS [12/2013 - ]

Result: 

OK 

Go to next step 

1. Remove the generator assembly.

   Refer to REMOVAL [12/2013 - ]

2. Hold the generator rotor assembly (fan) in the generator assembly with a screwdriver with its tip wrapped with protective tape, and check that the generator pulley with clutch locks when turned from counterclockwise (free turning direction) to clockwise (locking direction).

   OK

   The generator pulley with clutch locks.

   Result
   OK
   NG

Result: 

OK 

REPAIR OR REPLACE GENERATOR ASSEMBLY: 

Refer to COMPONENTS [12/2013 - ]

Result: 

NG 

REPLACE GENERATOR PULLEY WITH CLUTCH: 

Refer to COMPONENTS [12/2013 - ]