Installation [12/2013 - 08/2014]: Procedure

1. Coat the manual valve with ATF.
2. Install the manual valve to the transmission valve body assembly.

1. Coat 2 new No. 1 governor apply gaskets with ATF.
2. Install the 2 No. 1 governor apply gaskets to the transaxle case sub-assembly.

1. Coat the O-ring of the transmission wire with ATF.
2. Insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the transaxle case sub-assembly with the 11 bolts.
   BOLT LENGTH
   
   

   Bolt	Length [mm (in.)]
   (A)	25 (0.984)
   (B)	30 (1.18)
   (C) and (D)	35 (1.38)

   Bolt (A), (B), (C) 

   Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

   Bolt (D) 

   Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

   NOTE:

   • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and automatic transaxle assembly to interfere with each other.
   • First, temporarily tighten the bolts marked *a in the illustration because they are positioning bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Manual Valve Lever Shaft Sub-assembly
   *2	Manual Valve
   *a	Positioning Bolt

1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
   NOTE:

   Ensure that the O-ring is not twisted.

2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

   Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

1. Install the 2 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Transmission Oil Cleaner Magnet

1. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

1. Clean and degrease the 2 bolts and the bolt holes in the transaxle case sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the transaxle case sub-assembly with the 17 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   Completely remove any oil or grease from the contact surfaces of the transaxle case sub-assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

3. Apply adhesive to 2 or 3 threads on the ends of each bolt.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Adhesive 1344

   Adhesive

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

   NOTE:

   In order to ensure proper sealing of the 2 bolts, apply adhesive to the 2 bolts and install them within 10 minutes of adhesive application.

4. Install the 2 bolts.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

See step  1

Refer to INSTALLATION [12/2013 - 11/2016]