Installation [11/2016 - ]: Procedure

1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

1. Coat 2 new No. 1 governor apply gaskets with ATF.
2. Install the 2 No. 1 governor apply gaskets to the automatic transaxle assembly.

1. Coat the O-ring of the transmission wire with ATF.
2. Insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the automatic transaxle assembly with the 11 bolts.
   BOLT LENGTH
   
   

   Bolt	Length [mm (in.)]
   (A)	25 (0.984)
   (B)	30 (1.18)
   (C) and (D)	35 (1.38)

   Bolt (A), (B), (C) 

   Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

   Bolt (D) 

   Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

   NOTE:

   • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and automatic transaxle assembly to interfere with each other.
   • Be sure to insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve.
   • First, temporarily install the bolts marked (*a) in the illustration because they are positioning bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Manual Valve Lever Shaft Sub-assembly
   *2	Manual Valve
   *a	Positioning Bolt

1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
   NOTE:

   Ensure that the O-ring is not twisted.

2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

   Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

1. Install the 4 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Transmission Oil Cleaner Magnet

1. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

1. Clean and degrease the 2 bolts and installation holes in the automatic transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the automatic transaxle assembly with the 17 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   NOTE:

   Completely remove any oil or grease from the contact surfaces of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation.

3. Apply adhesive to 2 or 3 threads on the ends of the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Adhesive 1344

   Adhesive

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

   NOTE:

   In order to ensure proper installation of the 2 bolts, apply adhesive to the 2 bolts and install them within 10 minutes of adhesive application.

4. Install the 2 bolts.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

See step  10

Refer to INSTALLATION [11/2016 - ]

Refer to ADJUSTMENT [11/2016 - ]