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Home >> Toyota >> 2019 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Starting System (1AR-FE) (Service Information) (Except Hybrid)) >> Starter >> Disassembly [12/2013 - ] >> Procedure

Disassembly [12/2013 - ]: Procedure

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  1. REMOVE REPAIR SERVICE STARTER KIT 
    GTY432368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the nut and disconnect the field coil lead wire from the magnet switch.
    2. Holding the magnet switch to the repair service starter kit, remove the 2 screws.
      GTY454118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the magnet switch.
    4. Remove the return spring and plunger from the repair service starter kit.
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      GTY426501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY429461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  4. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke assembly.
      GTY455663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Armature Plate
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    1. Using a screwdriver, pry out the starter commutator end frame cover from the starter commutator end frame assembly.
      GTY451981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Hold the starter commutator end frame assembly in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

      GTY425426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap Ring Pliers
    2. Using snap ring pliers, remove the snap ring and washer.
      NOTE:

      Do not drop the starter armature assembly.

    3. Remove the starter armature assembly from the starter commutator end frame assembly.
  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the repair service starter kit.
      GTY173781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002