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Home >> Toyota >> 2019 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Fuel System (1AR-FE) (Service Information) (Except Hybrid)) >> Fuel Tank >> Removal [11/2016 - ] >> Procedure

Removal [11/2016 - ]: Procedure

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  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [12/2013 - ] 

  2. DRAIN FUEL 
  3. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY 

    Refer to REMOVAL [11/2016 - ]

  4. REMOVE FRONT CENTER FLOOR COVER 
    1. Remove the 2 screws and nut.
      GTY430580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Nut
    2. Disengage the 4 clips to remove the front center floor cover.
  5. REMOVE CHARCOAL CANISTER PROTECTOR 

    Refer to PROCEDURE - Step 2

  6. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Remove the 4 clips, 4 nuts and No. 1 fuel tank protector sub-assembly.
      GTY625996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
      GTY693160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [11/2016 - ]

  8. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).
      GTY684837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [11/2016 - ]

  9. DISCONNECT FUEL TANK BREATHER TUBE 
    1. Disconnect the fuel tank breather tube from the fuel pipe.
      GTY721811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [11/2016 - ]

  10. DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Disconnect the fuel tank to filler pipe hose from the fuel tank filler pipe assembly.
      GTY721810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [11/2016 - ]

  11. REMOVE FUEL TANK ASSEMBLY 
    1. Remove the bolt, nut and rear fuel tank bracket LH.
      GTY446562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut.
      GTY446557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Support the fuel tank assembly using an engine lifter.
      GTY668404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    4. Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
    5. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  12. REMOVE FUEL TANK SIDE PLATE 
    1. Remove the fuel tank band pin, fuel tank cushion and fuel tank side plate from the fuel tank assembly.
      GTY713099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Tank Band Pin
      *2 Fuel Tank Cushion
  13. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the 3 claws to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY442891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Tank Main Tube Sub-assembly
  14. REMOVE FUEL TANK CUSHION SET 
    1. Remove the 2 fuel tank cushion sets and 2 No. 5 fuel tank cushions from the fuel tank assembly.
      GTY714918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Tank Cushion Set
      *2 No. 5 Fuel Tank Cushion
  15. REMOVE TANK SUCTION TUBE SUPPORT 
    1. Remove the tank suction tube support from the fuel tank assembly.
      GTY693168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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