Installation [12/2013 - 11/2016]: Procedure

1. Install a new tank suction tube support to the fuel tank assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   *b	Notch

   HINT: 

   Align the protrusion of the tank suction tube support with the notch of the fuel tank assembly.

1. Install the 2 fuel tank cushion sets and 2 No. 5 fuel tank cushions to the fuel tank assembly.

1. Install the fuel tank to filler pipe hose to the fuel tank assembly and tighten the clamp to secure it.

1. Engage the 3 claws to install the fuel tank main tube sub-assembly to the fuel tank assembly.

1. Install the fuel tank side plate to the fuel tank assembly with the fuel tank band pin and fuel tank cushion.

1. Set the fuel tank assembly on an engine lifter.

   HINT: 

   Using height adjustment attachments and plate lift attachments, place the fuel tank assembly horizontally.

2. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH with the 4 bolts.
   NOTE:

   • Do not drop the fuel tank assembly.
   • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the other surrounding parts.

   Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) 

3. Install the rear fuel tank bracket LH with the bolt and nut.

   Bolt 

   Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) 

   Nut 

   Torque: 19.6 N*m (200 kgf*cm, 14 ft.*lbf) 

4. Install the nut.

   Torque: 19.6 N*m (200 kgf*cm, 14 ft.*lbf) 

5. Connect the fuel tank to filler pipe hose to the fuel tank to filler pipe sub-assembly and tighten the clamp to secure it.

   HINT: 

   Make sure the clamp bolt is within the area shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Fuel Tank To Filler Pipe Hose
   *2	Fuel Tank To Filler Pipe Sub-assembly
   *a	Upper
   *b	120°

1. Connect the fuel tank breather tube.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Fuel Tube Connector Cover	*b	Retainer
   *c	O-ring	*d	Fuel Tube Connector
   *e	Fuel Pipe	*f	Nylon Tube
   	Push		Push In

   NOTE:

   Check if there is any damage or foreign matter on the connecting parts of the fuel lines.

   1. Align the fuel tube connector with the fuel pipe, and push them together until the fuel tube connector makes a "click" sound. If it is difficult to push the fuel pipe into the fuel tube connector, apply a small amount of clean engine oil to the tip of the fuel pipe and reinsert it.
   2. After connecting the fuel lines, check that the fuel pipe and fuel tube connector are securely connected by pulling on them.
   3. Push in the fuel tube connector cover.

1. Push the fuel tank vent hose sub-assembly onto the canister (charcoal canister assembly) and push in the retainer to engage the lock claws.
   NOTE:

   • Check that there are no scratches or foreign matter around the connecting parts of the fuel tank vent hose sub-assembly and pipe (canister (charcoal canister assembly)) before performing this work.
   • After connecting the fuel tank vent hose sub-assembly, check that the fuel tank vent hose sub-assembly is securely connected by pulling on the tube connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Retainer
   	Push
   	Push In

1. Connect the fuel tank main tube sub-assembly.
   NOTE:

   Check if there is any damage or foreign matter on the connecting parts of the fuel lines.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Retainer
   *b	O-ring
   *c	Fuel Tube Connector
   *d	Fuel Pipe
   	Push
   	Push In

   1. Align the fuel tube connector with the fuel pipe, and push them together until the fuel tube connector makes a "click" sound. If it is difficult to push the fuel pipe into the fuel tube connector, apply a small amount of clean engine oil to the tip of the fuel pipe and reinsert it.
   2. Connect the fuel lines and push in the retainer. Check that the fuel pipe and fuel tube connector are securely connected by pulling on them.

1. Install the No. 1 fuel tank protector sub-assembly with the 7 nuts and 4 new clips.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

Refer to PROCEDURE - Step 3

1. Engage the 4 clips to install the front center floor cover.
2. Install the 2 screws and nut.

Refer to INSTALLATION [12/2013 - 11/2015] , or refer to INSTALLATION [11/2015 - 11/2016]

Refer to INSTALLATION [12/2013 - ]