Installation [11/2016 - ]: Procedure

1. Install a new tank suction tube support to the fuel tank assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   *b	Notch

   HINT: 

   Align the protrusions of the tank suction tube support with the notches of the fuel tank assembly.

1. Install the 2 fuel tank cushion sets and 2 No. 5 fuel tank cushions to the fuel tank assembly.

1. Engage the 3 claws to install the fuel tank main tube sub-assembly to the fuel tank assembly.

1. Install a new fuel tank side plate to the fuel tank assembly with the fuel tank cushion and fuel tank band pin.

1. Set the fuel tank assembly on an engine lifter.

   HINT: 

   Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

2. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH with the 4 bolts.

   Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) 

   NOTE:

   • Be careful not to drop the fuel tank assembly.
   • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
3. Install the rear fuel tank bracket LH with the bolt and nut.

   Bolt 

   Torque: 39.2 N*m (400 kgf*cm, 29 ft.*lbf) 

   Nut 

   Torque: 19.6 N*m (200 kgf*cm, 14 ft.*lbf) 

4. Install the nut.

   Torque: 19.6 N*m (200 kgf*cm, 14 ft.*lbf) 

1. Connect the fuel tank to filler pipe hose to the fuel tank filler pipe assembly.

   Refer to PRECAUTION [11/2016 - ]

1. Connect the fuel tank breather tube to the fuel pipe.

   Refer to PRECAUTION [11/2016 - ]

1. Connect the fuel tank vent hose sub-assembly to the canister (charcoal canister assembly).

   Refer to PRECAUTION [11/2016 - ]

1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

   Refer to PRECAUTION [11/2016 - ]

1. Install the No. 1 fuel tank protector sub-assembly with the 4 nuts and 4 new clips.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

Refer to PROCEDURE - Step 4

1. Engage the 4 clips to install the front center floor cover.
2. Install the 2 screws and nut.

Refer to INSTALLATION [11/2016 - ]

Refer to INSTALLATION [12/2013 - ]