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Home >> Toyota >> 2019 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Fuel System (1AR-FE) (Service Information) (Except Hybrid)) >> Fuel Pump >> Reassembly [12/2013 - ] >> Procedure

Reassembly [12/2013 - ]: Procedure

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  1. INSTALL FUEL PUMP 

    HINT: 

    Perform "Inspection After Repair" after replacing the fuel pump.

    Refer to INITIALIZATION [12/2013 - ]

    1. Apply gasoline to a new O-ring. Then install the O-ring and fuel pump spacer to the fuel pump.
      GTY439447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Fuel Pump Spacer
    2. Connect the fuel pump harness connector.
    3. Engage the 5 claws and install the fuel pump to the fuel filter.
      NOTE:
      • Do not damage the fuel filter.
      • Do not remove the suction filter from the fuel pump.
      • Do not use either the fuel pump or suction filter if the suction filter is removed from the fuel pump.
    4. Engage the 2 claws and install the No. 1 fuel suction support.
    5. Engage the claw and connect the fuel pump filter hose while aligning it with the installation position of the fuel sub-tank.
      GTY455420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the fuel tube or No. 1 fuel suction support.

    6. Engage the 2 claws and install the fuel filter, fuel pump and spring to the fuel sub-tank.
    7. Install a new E-ring to the fuel suction plate shaft.
    8. Connect the fuel pump harness connector.
    9. Connect the fuel pump harness to the harness clamp.
      NOTE:

      Do not damage the fuel pump harness.

  2. INSTALL FUEL SENDER GAUGE ASSEMBLY 

    See step  1