Disassembly [12/2013 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.

REMOVE FUEL SENDER GAUGE ASSEMBLY
See step 2

REMOVE FUEL PUMP

Disconnect the fuel pump harness from the harness clamp.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Disconnect the fuel pump harness connector.

Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

E-ring

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws, and remove the fuel filter, fuel pump and spring from the fuel sub-tank.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Tube
*b	Fuel Sub-tank

NOTE:

Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

Refer to PRECAUTION [12/2013 - 11/2016] , or refer to PRECAUTION [11/2016 - ]

Disengage the claw and disconnect the fuel pump filter hose from the fuel sub-tank.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Fuel Filter
*b	Suction Filter

NOTE:

Do not damage the fuel filter.
Do not remove the suction filter from the fuel pump.
Do not use either the fuel pump or suction filter if the suction filter is removed from the fuel pump.

Disconnect the fuel pump harness connector.

Remove the O-ring and fuel pump spacer from the fuel pump.

*1	O-ring
*2	Fuel Pump Spacer
*a	5.0 mm (0.197 in.)

NOTE:

Be careful not to damage the sealing surface.

HINT:

If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.