LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2019 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Battery / Charging System (1AR-FE) (Service Information) (Except Hybrid)) >> Generator >> Disassembly [12/2013 - ] >> Procedure

Disassembly [12/2013 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE GENERATOR PULLEY CAP 
    1. Using a screwdriver, remove the generator pulley cap.
      GTY194907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH 
    1. Secure the generator drive end frame in a vise between aluminum plates.
    2. Install SST (A) and (B) to the generator pulley with clutch as shown in the illustration.
      • SST: 09820-63021 
      GTY426644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Rotor Shaft
    3. Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.
      GTY444027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      NOTE:
      • Check that the generator drive end frame is secured in the vise tightly.
      • Hold SST (A) tightly during the operation.
    4. Remove SST from the generator pulley with clutch.
    5. Remove the generator pulley with clutch from the rotor shaft.
    6. Remove the generator assembly from the vise.
  3. REMOVE GENERATOR REAR END COVER 
    1. Place the generator assembly on the generator pulley with clutch.
    2. Remove the 3 nuts and generator rear end cover from the generator coil assembly.
      GTY310237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE GENERATOR TERMINAL INSULATOR 
    1. Remove the generator terminal insulator from the generator coil assembly.
      GTY310235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY 
    1. Remove the 2 screws and generator brush holder assembly from the generator coil assembly.
      GTY194829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE GENERATOR COIL ASSEMBLY 
    1. Remove the 4 bolts.
      GTY384619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the generator coil assembly.
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04071
        6. 09957-04010
      GTY445250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
  7. REMOVE GENERATOR ROTOR ASSEMBLY 
    1. Remove the washer.
      GTY432971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Washer
    2. Remove the generator rotor assembly.
      GTY427132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Generator Rotor Assembly
  8. INSPECT GENERATOR DRIVE END FRAME BEARING 

    See step  4

  9. REMOVE GENERATOR DRIVE END FRAME BEARING 
    1. Remove the 4 screws and retainer plate from the generator drive end frame.
      GTY181536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, tap out the generator drive end frame bearing.
      GTY447271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00250
      • SST: 09950-70010 
        1. 09951-07100
scientia non olet · About LEMON Manuals