Installation [12/2013 - 11/2016]: Procedure

1. Install a new water pump gasket and engine water pump assembly together with the water pump pulley with the 16 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt (A) 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   Bolt (B) and (C) 

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   NOTE:

   • Make sure that there is no oil on the threads of the bolts (A).
   • Be sure to replace the 2 bolts (C) with new ones or reuse them after applying adhesive.
   • Do not start the engine within 1 hour of installation.

   Adhesive

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

1. Temporarily install the water pump pulley with the 4 bolts.
2. Using SST, hold the water pump pulley.
   • SST: 09960-10010 
     1. 09962-01000
     2. 09963-00700

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Length of SST and Union Nut Wrench 170 mm (6.69 in.)
   *b	12 mm Union Nut Wrench

3. Using SST and 12 mm union nut wrench, tighten the 4 bolts.
   • SST: 09961-00950 

   without SST [Torque (N*m (kgf*cm, ft.*lbf))] 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   with SST [Reading of Torque wrench (N*m (kgf*cm, ft.*lbf))] 

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   HINT: 

   • This torque value is effective when SST is parallel to the torque wrench.
   • The "with SST" torque value is effective when using SST and union nut wrench with a fulcrum length of 170 mm (6.69in.).
   • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 180 mm (7.09 in.).
   • If using a torque wrench with a different length, or connecting the torque wrench, SST and union nut wrench at an angle, refer to the alternate torque values.

     Refer to PRECAUTION [12/2013 - 11/2016]

1. Install 2 new O-rings.
2. Install the water inlet housing with the 2 bolts and nut.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   NOTE:

   Be careful not to allow the O-ring to get caught between the parts.

3. Connect the water by-pass hose and slide the clip to secure it.

1. Install the V-ribbed belt tensioner pulley and dust shield with the bolt.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Dust Shield
   *2	V-ribbed Belt Tensioner Pulley
   *a	Correct
   *b	Incorrect

   NOTE:

   • Be careful when tightening the bolt because its thread is left-handed.
   • Install the dust shield in the direction shown in the illustration. Failure to do so may cause looseness.
   • Make sure to use the removed bolt. (Do not use another bolt even if it is the same size.)

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

2. Install a 5 mm bi-hexagon wrench.

Refer to PROCEDURE - Step 6

1. Temporarily install the front No. 1 engine mounting bracket LH with the 6 bolts.
2. Fully tighten the 5 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

3. Using SST, fully tighten the bolt.
   • SST: 09961-00950 

   without SST [Torque (N*m (kgf*cm, ft.*lbf))] 

   Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

   with SST [Reading of Torque wrench (N*m (kgf*cm, ft.*lbf))] 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Length of SST 150 mm (5.91 in.)

   HINT: 

   • This torque value is effective when SST is parallel to the torque wrench.
   • The "with SST" torque value is effective when using SST with a fulcrum length of 150 mm (5.91 in.).
   • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 260 mm (10.2 in.).
   • If using a torque wrench with a different length, or connecting the torque wrench and SST at an angle, refer to the alternate torque values.

     Refer to PRECAUTION [12/2013 - 11/2016]

4. Lower the engine, and remove the jack.

1. Install the engine mounting insulator RH with the 3 nuts.

   Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

2. Install the 2 hole plugs.

1. Install the front engine mounting insulator assembly with the 3 nuts.

   Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

2. Install the hole plug.

1. Install the rear engine mounting insulator assembly with the 2 nuts.

   Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

2. Install the 2 hole plugs.

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 49

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 50

Refer to PROCEDURE - Step 44

Refer to INSTALLATION [12/2013 - 11/2016]

See step  3

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 84