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Reassembly [12/2013 - 11/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Highlander, 2015 Toyota Highlander, and 2014 Toyota Highlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL FRONT OIL PUMP OIL SEAL 
    1. Using SST and a hammer, install a new front oil pump oil seal to the front oil pump body sub-assembly.
      GTY445761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09350-32014 
        1. 09351-32140

      Standard Depth

      -0.25 to 0.25 mm (-0.00984 to 0.00984 in.)

    2. Coat the lip of the front oil pump oil seal with MP grease.
  2. INSTALL FRONT OIL PUMP BODY O-RING 
    1. Coat a new front oil pump body O-ring with ATF and install it to the front oil pump body sub-assembly.
      GTY313099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Ensure that the front oil pump body O-ring is not twisted.

  3. INSTALL FRONT OIL PUMP DRIVEN GEAR 
    1. Coat the front oil pump driven gear with ATF and install it to the front oil pump body sub-assembly with the marked side facing upward.
      GTY313103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT OIL PUMP DRIVE GEAR 
    1. Coat the front oil pump drive gear with ATF, and install it to the front oil pump body sub-assembly with the marked side facing upward.
      GTY313102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL STATOR SHAFT ASSEMBLY 
    1. Align each knock pin of the stator shaft assembly with the holes in the front oil pump body sub-assembly and install the stator shaft assembly to the front oil pump body sub-assembly.
      GTY432296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a T30 "TORX" socket wrench, install the 16 bolts.

      Torque: 9.3 N*m (95 kgf*cm, 82 in.*lbf) 

      Bolt Length

      Bolt (A) 

      14 mm (0.551 in.)

      Bolt (B) 

      26 mm (1.02 in.)

  6. INSPECT FRONT OIL PUMP BODY SUB-ASSEMBLY 

    See step  1