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Inspection [12/2013 - 08/2014]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Highlander, 2015 Toyota Highlander, and 2014 Toyota Highlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH 
    1. Hold the differential case in a vise between aluminum plates.
      GTY289489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not overtighten the vise.

    2. Place a dial indicator at a right angle to one of the side gear teeth.
    3. Hold either front differential pinion and measure the backlash of the differential side gear.

      Standard Backlash

      0.05 to 0.15 mm (0.00197 to 0.00591 in.)

      FRONT NO. 1 DIFFERENTIAL THRUST WASHER THICKNESS

      Thickness Thickness
      1.50 mm (0.0591 in.) 1.75 mm (0.0689 in.)
      1.55 mm (0.0610 in.) 1.80 mm (0.0709 in.)
      1.60 mm (0.0630 in.) 1.85 mm (0.0728 in.)
      1.65 mm (0.0650 in.) 1.90 mm (0.0748 in.)
      1.70 mm (0.0669 in.) -

      If the backlash is not within the standard range, select another front No. 1 differential side gear thrust washer.

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