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Home >> Toyota >> 2019 >> Highlander LE Plus, FWD >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension (Service Information) (Except Hybrid) >> Front Shock Absorber >> Removal [11/2015 - 11/2016] >> Procedure

Removal [11/2015 - 11/2016]: Procedure

  1. SEPARATE BRAKE BOOSTER VACUUM EJECTOR (for 1AR-FE) 

    Refer to PROCEDURE - Step 3

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to REMOVAL [12/2013 - ]

  3. LOOSEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT 
    1. Loosen the front support to front shock absorber nut.
      GTY425878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not remove the front support to front shock absorber nut.
      • Loosen the front support to front shock absorber nut only when the front shock absorber with coil spring needs to be disassembled.
  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY 
    1. w/ Wiper Deicer System:
      1. Disconnect the connector.
        GTY428659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disengage the 6 clamps and separate the wire harness from the outer cowl top panel sub-assembly.
    2. w/o Wiper Deicer System:
      1. Disengage the 5 clamps and separate the wire harness from the outer cowl top panel sub-assembly.
        GTY428660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 10 bolts, 6 nuts and outer cowl top panel sub-assembly.
      GTY425881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FRONT WHEEL 
  6. SEPARATE FRONT SPEED SENSOR 
    1. Disengage the 2 claws and separate the sensor clamp.
      GTY433140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Sensor Clamp
    2. Remove the bolt and separate the front speed sensor and front flexible hose from the front shock absorber assembly.
      NOTE:

      Be sure to separate the front speed sensor from the front shock absorber assembly completely.

  7. SEPARATE FRONT STABILIZER LINK ASSEMBLY 
    1. Remove the nut and separate the front stabilizer link assembly from the front shock absorber assembly.
      GTY428653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt.

  8. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING 
    1. Support the front lower No. 1 suspension arm sub-assembly using a jack and wooden block.
      GTY423823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Jack
      *b Wooden Block
      Front of the Vehicle
      Wooden Block Placement Location
    2. Remove the 2 bolts and 2 nuts, and separate the front shock absorber with coil spring (lower side) from the steering knuckle.
      GTY428654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When removing the nuts, keep the bolts from rotating.

    3. Remove the nut, 2 spacers and front shock absorber with coil spring.
      GTY428655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the front speed sensor is completely separated from the front shock absorber with coil spring.

  9. REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT 
    1. Secure SST in a vise.
      GTY453191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09727-00050 
      • SST: 09727-30021 
        1. 09727-00010
        2. 09727-00031
    2. Attach the arms of SST to the diameter of the front coil spring.
      GTY453890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct
      *b Incorrect
      WARNING:
      • Make sure that the front coil spring is installed so that the distance between the upper and lower arms of SST is at the maximum.
      • Make sure that the claws of the arms are securely attached.
    3. Using SST, compress the front coil spring.
      WARNING:
      • If the front coil spring bends during compression, immediately stop compression and reinstall SST.
      • Do not excessively compress the front coil spring so that the coils contact each other.
      • Do not use an impact wrench. It will damage SST.
    4. Confirm that the front coil spring is free and remove the front support to front shock absorber nut.
      WARNING:

      Do not remove the front support to front shock absorber nut when the front coil spring is not free.

  10. REMOVE FRONT SUSPENSION SUPPORT SUB-ASSEMBLY 
  11. REMOVE FRONT SPRING SEAT SUB-ASSEMBLY WITH INSULATOR 
    1. Disengage the front spring seat sub-assembly with insulator from the claws of the front shock absorber assembly.
      GTY545116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Spring Seat Sub-assembly with Insulator
      *a Claw
    2. Remove the front spring seat sub-assembly with insulator from the front shock absorber assembly.
  12. REMOVE FRONT COIL SPRING 
    1. Remove SST from the front coil spring.
      NOTE:

      Do not use an impact wrench. It will damage SST.

  13. REMOVE FRONT SPRING BUMPER 
  14. REMOVE FRONT LOWER COIL SPRING INSULATOR 
  15. REMOVE FRONT SHOCK ABSORBER ASSEMBLY