LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2019 >> Highlander LE Plus, FWD >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Drive Shaft / Propeller Shaft (Service Information) (Except Hybrid) >> Propeller Shaft Assembly >> Installation [12/2013 - 11/2016] >> Procedure

Installation [12/2013 - 11/2016]: Procedure

  1. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 
    1. Remove SST from the transfer assembly.
      GTY427907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the propeller with center bearing shaft assembly into the transfer assembly.
      NOTE:
      • Be careful not to damage the transfer extension housing type T oil seal.
      • Be careful not to damage the universal joint boot when installing the propeller with center bearing shaft assembly.
    3. Align the matchmarks on the electro magnetic control coupling sub-assembly and propeller with center bearing shaft assembly.
      GTY448155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    4. Temporarily install the 4 nuts and 4 washers.
      NOTE:

      Do not allow grease to adhere to the 4 bolts, 4 nuts and 4 washers.

      GTY433187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Temporarily install the propeller with center bearing shaft assembly with the 4 bolts, and 4 No. 2 center support bearing washers.
      NOTE:
      • Reuse the No. 2 center support bearing washers.
      • Do not allow grease to adhere to the 4 bolts or 4 No. 2 center support bearing washers.
      GTY433184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Fully tighten the 4 nuts.

      Torque: 73.5 N*m (749 kgf*cm, 54 ft.*lbf) 

      GTY433187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 
    1. Remove the piece of cloth or equivalent from the universal joint flange.
      GTY426391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Piece of Cloth
    2. Using a 6 mm hexagon socket wrench, fully tighten the 6 cross groove joint set bolts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    3. With the vehicle unloaded, adjust the distance (A) between the rear side of the cover and shaft as shown in the illustration.
      GTY448315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Distance (A)

      58 mm (2.28 in.)

    4. With the vehicle unloaded, adjust the front and rear distance (A) between the edge surface of the No. 2 center support bearing assembly and the edge surface of the cushion respectively as shown in the illustration, and then tighten the bolts.
      GTY446575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a No. 2 Center Support Bearing Assembly (for Front Side) *b No. 2 Center Support Bearing Assembly (for Rear Side)

      Distance (A)

      11.5 to 13.5 mm (0.453 to 0.531 in.)

    5. Fully tighten the 4 bolts.

      Torque: 36.8 N*m (375 kgf*cm, 27 ft.*lbf) 

      GTY433184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Check that the center line of the bracket is at a right angle to the shaft axial direction.
  3. INSPECT AND ADJUST TRANSFER OIL 

    Refer to ON-VEHICLE INSPECTION [12/2013 - ]

  4. INSPECT AND ADJUST JOINT ANGLE 
    NOTE:

    Measure the joint angle when the vehicle is raised using a four-post lift or when using a pit.

    HINT: 

    If any vibration or noise occurs, perform the joint angle check as follows and replace the No. 2 center support bearing washer with a proper one.

    1. Stabilize the propeller shaft and differential.
      1. Turn the propeller shaft several times by hand to stabilize the center support bearings.
      2. Using a jack, raise and lower the differential to stabilize the differential mounting cushion.
    2. Check the No. 1 and No. 4 joint angles.
      GTY426634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a No. 1 Joint Angle *b No. 4 Joint Angle
      1. Using SST, measure the transfer assembly installation angle (A) and propeller shaft assembly installation angle (B).
        • SST: 09370-50010 

        No. 1 Joint Angle

        Measurement Position No. 1 Joint Angle
        A-B -3.02° to -1.02°
      2. Using SST, measure the rear propeller shaft assembly installation angle (C) and rear differential carrier assembly installation angle (D).
        • SST: 09370-50010 

        No. 4 Joint Angle

        Measurement Position No. 4 Joint Angle
        C-D 0.71° to 2.71°

        If the measured angle is not within the specified range, adjust it with No. 2 center support bearing washer.

    3. Adjust the No. 1 joint angle and No. 4 joint angle.
      1. Select No. 2 center support bearing washers for adjustment.

        No. 2 Center Support Bearing Washer Thickness

        Part No. Thickness mm (in.)
        90201-10095 3.2 mm (0.126 in.)
        90201-10081 4.5 mm (0.177 in.)
        90201-10083 6.5 mm (0.256 in.)
        90201-10084 9.0 mm (0.354 in.)
        90201-10085 11.0 mm (0.433 in.)
        90201-10086 13.5 mm (0.531 in.)
        90201-10134 15.5 mm (0.610 in.)
        90201-10135 17.5 mm (0.689 in.)
        NOTE:
        • Make sure to use a No. 2 center support bearing washers of the same thickness on both the right and left sides.
        • Do not use 2 or more washers on a bolt.
  5. INSTALL NO. 2 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 95

scientia non olet · About LEMON Manuals