LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2018 >> RAV4 LE, AWD >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Control System (2AR-FE) (Service Information) (Except Hybrid) >> Throttle Body >> Installation [12/2012 - ] >> Procedure

Installation [12/2012 - ]: Procedure

  1. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY 
    1. Install a new gasket to the intake manifold.
    2. Install the throttle with motor body assembly with the 4 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      HINT: 

      Perform "Inspection After Repairs" after replacing the throttle with motor body assembly.

      Refer to INITIALIZATION [12/2012 - ]

    3. Connect the throttle with motor body assembly connector.
    4. GTY378192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Clamp

      Connect the fuel hose bracket with the bolt.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

      NOTE:

      If the fuel hose is detached from the clamp shown in the illustration, the clamp cannot be reused.

    5. Connect the No. 2 water by-pass hose to the throttle with motor body assembly, and slide the clamp to secure it.
    6. Connect the No. 1 water by-pass hose to the throttle with motor body assembly, and slide the clamp to secure it.
  2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY 

    See step  5

  3. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 3

  4. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  5. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 
    1. Align the 3 No. 1 engine cover sub-assembly grommets with the 3 pins, and press down on the No. 1 engine cover sub-assembly to install it.
  6. PERFORM INITIALIZATION 
    NOTE:
    • Be sure to perform this procedure after reassembling the throttle body assembly or removing and reinstalling any throttle body component.
    • Perform the following procedure after replacing the ECM, throttle body assembly or any throttle body components. The following procedure should also be performed if the throttle body is cleaned.
    • Be sure to perform this procedure after reconnecting the battery cable or replacing the ECM.
    1. Disconnect the EFI NO. 1 and ETCS fuses at the same time. Wait at least 60 seconds and reconnect the fuses.
    2. Turn the ignition switch to ON without operating the accelerator pedal.
      NOTE:

      If the accelerator pedal is operated, perform the above steps again.

    3. Connect the Techstream to the DLC3 and clear the DTCs.

      Refer to DTC CHECK / CLEAR [12/2012 - ]

    4. Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range when the A/C is switched off.

      Standard

      Condition Engine Idle Speed
      A/C switched off 720 to 820 rpm
      NOTE:
      • Be sure to perform this step with all accessories off.
      • Make sure that the shift lever is in N or P.
    5. Enter the following menus: Powertrain / Engine and ETC / Data List / Throttle Sensor Position. Fully depress the accelerator pedal and check that the value is 60% or more.

      Powertrain > Engine and ECT > Data List 

      Tester Display
      Throttle Sensor Position
    6. Perform a road test and confirm that there are no abnormalities.
scientia non olet · About LEMON Manuals