Reassembly [12/2012 - ]: Procedure

1. Install 2 new front door panel cushions.

Refer to PROCEDURE - Step 1 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 1 [10/2015 - ]

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

1. Attach the clip to install a new door frame garnish LH.

1. Attach the 18 clips to install the front door weatherstrip LH.
2. Attach the 2 clips.

1. Apply MP grease to the sliding area of the front door check assembly LH.
2. When reusing a bolt labeled A:
   1. Clean the threads of the bolt with non-residue solvent.
   2. Apply adhesive to the threads of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

3. Install the front door check assembly to the door panel with the 2 bolts labeled B.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

4. Install the front door check assembly to the body panel with the bolt labeled A.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Bolt A
   *2	Bolt B

   Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

1. Install the front door lock open rod LH to the front door outside handle frame sub-assembly LH.
2. Rotate the snap in the direction indicated by the arrow shown in the illustration to attach the snap to the front door lock open rod LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   Snap

1. Apply MP grease to the sliding area of the front door outside handle frame sub-assembly LH.
2. Using a T30 "TORX" socket wrench, attach the claw to install the front door outside handle frame sub-assembly LH with the screw.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	Inside
   *B	Outside

   Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

3. w/ Entry and Start System:

   Attach the 3 clamps.

1. Attach the 3 claws to install the front door front outside handle pad.

1. Attach the 2 claws to install the front door rear outside handle pad.

1. Apply MP grease to the sliding area of the front door outside handle assembly LH.
2. Install the front door outside handle assembly LH by moving it in the direction indicated by the arrow shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. w/ Entry and Start System:
   1. Attach the claw of the connector to connect the connector.
   2. Attach the 2 claws of the connector cover to connect the connector cover.

1. Install the front door inside locking cable assembly LH.
2. Attach the 3 claws to close the cover.

1. Install the front door lock remote control cable assembly LH.

Refer to PROCEDURE - Step 3

1. Attach the 2 claws to install the door lock cylinder LH to the front door outside handle cover LH.

1. Using a T30 "TORX" socket wrench, install the front door outside handle cover LH together with the front door lock cylinder with the screw.

   Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

2. Install the hole plug.

Refer to PROCEDURE - Step 1

HINT: 

When installing the front door No. 2 stiffener cushion, heat the front door panel using a heat light.

Standard

1. Clean the front door panel surface.
   1. Using a heat light, heat the front door panel surface.
   2. Remove the double-sided tape from the front door panel.
   3. Wipe off any tape adhesive residue with cleaner.
2. Install a new front door No. 2 stiffener cushion.
   1. Using a heat light, heat the front door panel.
   2. Remove the peeling paper from the face of the front door No. 2 stiffener cushion.

      HINT: 

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

   3. Install the front door No. 2 stiffener cushion with the 2 bolts.

      HINT: 

      Press the front door No. 2 stiffener cushion firmly to install it.

      Torque: 6.2 N*m (63 kgf*cm, 55 in.*lbf) 

1. Attach the guide to install the front door rear lower frame sub-assembly LH with the bolt.

   Torque: 6.2 N*m (63 kgf*cm, 55 in.*lbf) 

Refer to PROCEDURE - Step 1 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 1 [10/2015 - ]

1. Apply MP grease to the sliding and rotating areas of the front door window regulator sub-assembly LH.
2. Temporarily install the temporary bolt to the front door window regulator sub-assembly LH.
3. Install the front door window regulator sub-assembly LH with the 5 bolts, and then tighten the temporary bolt.

   HINT: 

   Tighten the bolts in the order shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Temporary Bolt

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   NOTE:

   Be careful not to drop the front door window regulator as it may become damaged.

4. Connect the connector.

1. Install the front door glass run LH.

1. Temporarily install the power window regulator master switch assembly with front door armrest base panel.
2. Connect the cable to the negative (-) battery terminal.
3. Operate the front door window regulator so that the front door glass can be installed.
4. Disconnect the cable from the battery negative (-) battery terminal.
   NOTE:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

   Refer to INITIALIZATION [12/2012 - 10/2015] , or refer to INITIALIZATION [10/2015 - 08/2016] , or refer to INITIALIZATION [08/2016 - ]

5. Remove the power window regulator master switch assembly with front door armrest base panel.
6. Insert the front door glass sub-assembly LH into the front door panel along the front door glass run LH as indicated by the arrows in the order shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

7. Install the front door glass sub-assembly LH with the 2 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

1. Apply new butyl tape to the front door panel.
2. Pass the front door inside locking cable assembly LH, front door lock remote control cable assembly LH and wire harness through a new front door service hole cover LH, and then attach the front door service hole cover LH using the reference points on the front door panel.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Reference Point

   HINT: 

   • Securely install the front door service hole cover to prevent wrinkles and air bubbles.
   • There should be no wrinkles or folds after installing the front door service hole cover.
   • After installing the front door service hole cover, check the seal quality.
3. Connect the connector.
4. Attach the 3 clamps.
5. Install the bolt to the wire harness.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

1. Install the front door inner glass weatherstrip LH to the front door trim board sub-assembly LH and fold down the 7 claws in the directions indicated by the arrows shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Attach the 2 claws and guide to install the front door inside handle sub-assembly LH.

Refer to PROCEDURE - Step 1

1. Connect the front door lock remote control cable assembly LH and front door inside locking cable assembly LH.
2. Engage the front door lock remote control cable assembly LH and front door inside locking cable assembly LH to the 2 clamps.
3. Attach the 9 clips to install the front door trim board sub-assembly LH.
4. Install the 3 screws.

1. Attach the 3 claws to install the front door inside handle bezel plug LH.

1. Attach the guide, 2 clips and 4 claws to install the front door assist grip cover LH.

Refer to PROCEDURE - Step 1

1. Connect the connector.
2. Attach the 6 claws, 2 guides and 2 clips to install the power window regulator master switch assembly with front door armrest base panel.

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

1. Connect the connector.
2. Attach the 6 claws, 2 guides and 2 clips to install the power window regulator switch assembly with front door armrest base panel.

1. Attach the 2 claws, 2 clips and 2 guides to install the front door lower frame bracket garnish.

Refer to DIAGNOSIS SYSTEM [12/2012 - ]

Refer to INITIALIZATION [12/2012 - 10/2015] , or refer to INITIALIZATION [10/2015 - ]

Refer to OPERATION CHECK [12/2012 - 10/2015] , or refer to OPERATION CHECK [10/2015 - ]

Refer to OPERATION CHECK [12/2012 - ]

Refer to OPERATION CHECK [12/2012 - ]