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Installation [08/2019 -]: Procedure

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  1. INSTALL TRANSMISSION OIL COOLER 
    1. Temporarily install the transmission oil cooler to the automatic transaxle case sub-assembly with the bolt (A).
      GTY880370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt (B).

      Torque: 13.5 N*m (138 kgf*cm, 10 ft.*lbf) 

    3. Install the bolt (C).

      Torque: 13.5 N*m (138 kgf*cm, 10 ft.*lbf) 

    4. Fully tighten the bolt (A) to install the transmission oil cooler.

      Torque: 13.5 N*m (138 kgf*cm, 10 ft.*lbf) 

  2. CONNECT WATER BY-PASS HOSE ASSEMBLY 
    1. Connect the water by-pass hose assembly to the transmission oil cooler and slide the clip to secure it.
      GTY883604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° (Claw of Clip Location) - -
      NOTE:
      • Make sure to slide the water by-pass hose assembly until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the water by-pass hose assembly with the paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
  3. CONNECT NO. 1 WATER BY-PASS HOSE 
    1. Connect the No. 1 water by-pass hose to the transmission oil cooler and slide the clip to secure it.
      GTY889787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° (Claw of Clip Location) - -
      NOTE:
      • Make sure to slide the No. 1 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the No. 1 water by-pass hose with the paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
    2. Engage the 3 clamps to install the transmission breather clamp.
  4. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY WITHOUT HOSE 
    1. Install the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose to the No. 1 oil cooler tube sub-assembly without hose and slide the 4 clips to secure them.
      GTY928448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Oil Cooler Tube Sub-assembly without Hose *2 Inlet No. 1 Oil Cooler Hose
      *3 Inlet No. 2 Oil Cooler Hose *4 Outlet No. 1 Oil Cooler Hose
      *5 Outlet No. 2 Oil Cooler Hose - -
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b 45° (Claw of Clip Location)
      *c 0 to 3 mm (0 to 0.118 in.) - -
      NOTE:
      • Make sure to slide the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose until each contacts the hose stopper of the No. 1 oil cooler tube sub-assembly without hose.
      • Make sure that the claws of each clip are within the location shown in the illustration.
    2. Connect the outlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.
      GTY759371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d 45° (Claw of Clip Location)
      NOTE:
      • Make sure to slide the outlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the outlet No. 2 oil cooler hose with paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
    3. Connect the inlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.
      GTY761422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d 45° (Claw of Clip Location)
      NOTE:
      • Make sure to slide the inlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the inlet No. 2 oil cooler hose with the paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
    4. Temporarily install the No. 1 oil cooler tube sub-assembly without hose to the automatic transaxle case sub-assembly with the 2 bolts.
      GTY893102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt (A)
      *b Bolt (B)
    5. Tighten the 2 bolts.

      Bolt (A) 

      Torque: 13.5 N*m (138 kgf*cm, 10 ft.*lbf) 

      Bolt (B) 

      Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

      HINT: 

      Tightening order: Fully tighten bolt (A) → Fully tighten bolt (B)

  5. CONNECT INLET NO. 1 OIL COOLER HOSE 
    1. Connect the inlet No. 1 oil cooler hose to the No. 1 oil cooler outlet tube sub-assembly and slide the clip to secure it.
      GTY931019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      NOTE:

      Make sure to slide the inlet No. 1 oil cooler hose until it contacts the hose stopper of the No. 1 oil cooler outlet tube sub-assembly.

  6. CONNECT OUTLET NO. 1 OIL COOLER HOSE 
    1. Connect the outlet No. 1 oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it.
      GTY852484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark (Left Side of Vehicle)
      *d 30° (Paint Mark Location)
      NOTE:
      • Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the oil cooler union sub-assembly.
      • Make sure that the paint mark of the outlet No. 1 oil cooler hose is within the location shown in the illustration.
  7. INSTALL BATTERY CLAMP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 40

  8. INSTALL ECM 

    Refer to INSTALLATION [04/2018 -]

  9. INSTALL BATTERY 

    Refer to INSTALLATION [04/2018 -]

  10. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 2

  11. ADJUST AUTOMATIC TRANSAXLE FLUID 

    Refer to ADJUSTMENT [04/2018 - 08/2020] , or refer to ADJUSTMENT [08/2020 -] 

  12. INSPECT FOR OIL LEAK 
  13. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  14. INSTALL FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 65

  15. INSTALL REAR ENGINE UNDER COVER LH 

    Refer to PROCEDURE - Step 68

  16. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 69

  17. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH 

    Refer to PROCEDURE - Step 70

  18. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH 

    Refer to PROCEDURE - Step 71

  19. INSTALL FRONT WHEEL LH 

    Refer to INSTALLATION [04/2018 -]

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