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Removal [11/2016 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. PRECAUTION 
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2016 - ]

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [11/2016 - ]

  3. REMOVE FRONT WHEELS 
  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to REMOVAL [12/2013 - ]

  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  6. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 8

  7. SEPARATE FRONT FENDER LINER LH 

    Refer to PROCEDURE - Step 11

  8. SEPARATE FRONT FENDER LINER RH 

    Refer to PROCEDURE - Step 12

  9. REMOVE FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 13

  10. REMOVE FRONT FENDER APRON SEAL RH 

    Refer to PROCEDURE - Step 14

  11. REMOVE RADIATOR SIDE DEFLECTOR SEAL LH 

    Refer to PROCEDURE - Step 1

  12. REMOVE RADIATOR SIDE SEAL RH 

    Refer to PROCEDURE - Step 2

  13. REMOVE COOL AIR INTAKE DUCT SEAL 

    Refer to PROCEDURE - Step 3

  14. REMOVE V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 25

  15. REMOVE INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 27

  16. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 28

  17. REMOVE BATTERY 

    Refer to PROCEDURE - Step 26

  18. DRAIN AUTOMATIC TRANSAXLE FLUID 

    See step  3

  19. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 

    Refer to PROCEDURE - Step 29

  20. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to REMOVAL [11/2016 - ]

  21. DISCONNECT VENTILATION HOSE 

    Refer to PROCEDURE - Step 8

  22. DISCONNECT PURGE VALVE (PURGE VSV) 

    Refer to PROCEDURE - Step 9

  23. REMOVE NO. 2 SURGE TANK STAY 

    Refer to PROCEDURE - Step 10

  24. REMOVE INTAKE AIR SURGE TANK ASSEMBLY 

    Refer to PROCEDURE - Step 11

  25. REMOVE AIR SURGE TANK TO INTAKE MANIFOLD GASKET 

    Refer to PROCEDURE - Step 12

  26. REMOVE WIRE HARNESS CLAMP BRACKET 

    Refer to PROCEDURE - Step 34

  27. INSTALL ENGINE HANGER 

    Refer to PROCEDURE - Step 59

  28. INSTALL ENGINE SUPPORT BRIDGE 

    Refer to PROCEDURE - Step 60

  29. DISCONNECT TRANSMISSION OIL THERMOSTAT 
    1. Remove the 2 bolts to disconnect the transmission oil thermostat from the front frame assembly.
      GTY718007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE 

    See step  17

  31. DISCONNECT OIL COOLER UNION SUB-ASSEMBLY 
    1. Remove the bolt to separate the oil cooler union sub-assembly bracket portion from the automatic transaxle case sub-assembly.
      GTY694690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Cooler Union Bolt
    2. Remove the oil cooler union bolt, 2 gaskets and disconnect the oil cooler union sub-assembly from the automatic transaxle case sub-assembly.
  32. REMOVE TRANSMISSION CASE SIDE COVER 
    1. Disconnect the transmission wire connector.
      GTY705222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Disengage the claw, pull down the lever, and then disconnect the transmission wire connector.

    2. Loosen the bolt from the front engine mounting insulator.
      GTY718011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not fully remove the bolt.

    3. Loosen the nut from the engine mounting insulator LH.
      GTY737855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not fully remove the nut.

    4. Support the automatic transaxle assembly with a jack. Insert a wooden block between the jack and the automatic transaxle assembly to prevent damage.
      GTY704008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
    5. Operate the engine support bridge and the jack to raise up the engine and automatic transaxle assembly from 25 to 30 mm (0.984 to 1.181 in.).
      NOTE:
      • Do not raise the engine and automatic transaxle more than 30 mm (1.181 in.).
      • When raising the jack, be careful to prevent contact between the transmission wire and the vehicle body.
      • Do not allow the engine assembly and automatic transaxle assembly to interfere with the body.
      • Make sure that the wire harness and hoses are not being pulled.
      GTY722462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 25 to 30 mm
    6. Remove the 10 bolts and transmission case side cover from the automatic transaxle case sub-assembly.
      GTY716370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE TRANSMISSION WIRE (w/o Stop And Start System) 
    1. Disengage the clamp to disconnect the transmission wire from the solenoid lock plate.
      GTY740207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Connector A
      *b Connector B
    2. Disconnect the 9 solenoid valve connectors.

      HINT: 

      • Using a screwdriver, disconnect the solenoid valve connector A using the procedure shown in the illustration.
      • Using a screwdriver, disconnect the solenoid valve connector B using the procedure shown in the illustration.
    3. Remove the bolt and temperature sensor clamp and disconnect the temperature sensor from the transmission valve body assembly.
      GTY732594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
      GTY717997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt and transmission wire from the automatic transmission case sub-assembly.
      GTY694193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE TRANSMISSION WIRE (w/ Stop And Start System) 
    1. Disengage the clamp to disconnect the transmission wire from the solenoid lock plate.
      GTY703168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Connector A
      *b Connector B
    2. Disconnect the 9 solenoid valve connectors.

      HINT: 

      • Using a screwdriver, disconnect the solenoid valve connector A using the procedure shown in the illustration.
      • Using a screwdriver, disconnect the solenoid valve connector B using the procedure shown in the illustration.
    3. Disengage the wire harness clamp to disconnect the transmission wire (oil pump with solenoid assembly).
      GTY718010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the transmission wire connector.
      GTY718000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disengage the clamp to disconnect the transmission wire (oil pump with solenoid assembly) from the solenoid lock plate.
      GTY718002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the bolt and temperature sensor clamp and disconnect the temperature sensor from the transmission valve body assembly.
      GTY732594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disconnect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
      GTY717997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the bolt and transmission wire from the automatic transmission case sub-assembly.
      GTY694193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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