Installation [11/2016 - ]: Procedure

1. Install a new water pump gasket and the engine water pump assembly together with the water pump pulley with the 15 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt (A) 

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Bolt (B) 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   Bolt (C) 

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Standard Length

   Item	Length
   Bolt (A)	60 mm (2.36 in.)
   Bolt (B)	55 mm (2.17 in.)
   Bolt (C)	22 mm (0.866 in.)

   NOTE:

   • Make sure that there is no oil on the threads of the bolts (A) and (B).
   • Do not start the engine for at least 1 hour after installation.

1. Temporarily install the water pump pulley with the 4 bolts.
2. Using SST, hold the water pump pulley.
   • SST: 09960-10010 
     1. 09962-01000
     2. 09963-00700

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Torque Wrench Fulcrum Length

3. Using a 12 mm union nut wrench, fully tighten the 4 bolts.

   Specified tightening torque 

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   HINT: 

   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

     Refer to PRECAUTION [11/2016 - ]

   • When using a 12 mm union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 19 N*m (194 kgf*cm, 14 ft.*lbf)

1. Install the No. 2 idler pulley sub-assembly with the bolt.

   Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) 

Refer to INSTALLATION [11/2016 - ]

Refer to INSTALLATION [11/2016 - ]