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Home >> Toyota >> 2018 >> Highlander XLE, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Front Brake (Service Information) (Except Hybrid) >> Front Brakes >> Reassembly [12/2013 - ] >> Procedure

Reassembly [12/2013 - ]: Procedure

  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG 

    HINT: 

    Fully tighten the front disc brake bleeder plug after bleeding the system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP 
  3. INSTALL PISTON SEAL 
    1. Apply lithium soap base glycol grease to the entire circumference of a new piston seal.
      GTY432768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium Soap Base Glycol Grease
    2. Install the piston seal to the front disc brake cylinder.
      NOTE:

      Securely install the piston seal into the groove of the front disc brake cylinder.

  4. INSTALL FRONT DISC BRAKE PISTON 
    1. Apply lithium soap base glycol grease to the entire circumference of a new cylinder boot.
      GTY424066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      Lithium Soap Base Glycol Grease
    2. Install the cylinder boot to the front disc brake piston.
      NOTE:

      Securely install the cylinder boot into the groove of the front disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the front disc brake cylinder.
      NOTE:

      Do not forcibly install the front disc brake piston into the front disc brake cylinder.

  5. INSTALL CYLINDER BOOT 
    1. Install the cylinder boot to the front disc brake cylinder as shown in the illustration.
      NOTE:
      • Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.
      • Do not damage the cylinder boot.
      GTY425995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002