Disassembly [06/2017 - 08/2021]: Procedure
- REMOVE TRANSMISSION CONTROL SHAFT LEVER
- REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY NOTE:
Both the park/neutral position switch assembly and transmission control shaft lever are available in two different shapes due to design changes. As they are not compatible with each other, when replacing the park/neutral position switch assembly, make sure to also replace the transmission control shaft lever as a set.
- REMOVE REFILL PLUG
- REMOVE OVERFLOW PLUG
- REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE
- REMOVE OIL COOLER UNION SUB-ASSEMBLY
- REMOVE NO. 1 OIL COOLER OUTLET TUBE SUB-ASSEMBLY
- REMOVE TRANSMISSION CASE SIDE COVER
- REMOVE TRANSMISSION WIRE
- Disengage the clamp to disconnect the transmission wire from the solenoid lock plate.
*a Connector A *b Connector B - Disconnect the 9 solenoid valve connectors.
HINT:
- Using a screwdriver, disconnect the solenoid valve connector A using the procedure shown in the illustration.
- Using a screwdriver, disconnect the solenoid valve connector B using the procedure shown in the illustration.
- Remove the bolt and temperature sensor clamp and disconnect the temperature sensor from the transmission valve body assembly.
- Disconnect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
- Remove the bolt and transmission wire from the automatic transmission case sub-assembly.
- Disengage the clamp to disconnect the transmission wire from the solenoid lock plate.
- REMOVE TRANSMISSION VALVE BODY ASSEMBLY
- Disengage the clamp to disconnect the transmission revolution sensor (NC) wire connector.
- Remove the 9 bolts and transmission valve body assembly from the automatic transaxle case sub-assembly.
- Remove the 2 transaxle case gaskets from the automatic transaxle case sub-assembly.
*1 Transaxle Case Gasket *2 No. 1 Front Oil Pump Cover Gasket *3 No. 2 Front Oil Pump Cover Gasket - Remove the transaxle case gasket from the counter drive gear sub-assembly.
- Remove the No. 1 front oil pump cover gasket from the front oil pump assembly.
- Remove the No. 2 front oil pump cover gasket from the front oil pump assembly.
- Disengage the clamp to disconnect the transmission revolution sensor (NC) wire connector.
- REMOVE TRANSMISSION REVOLUTION SENSOR (NT)
- REMOVE TRANSMISSION REVOLUTION SENSOR (NC)
- INSPECT INPUT SHAFT END PLAY
Refer to PROCEDURE - Step 12 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 12 [10/2020 - 08/2021]
- REMOVE TRANSAXLE HOUSING
- Remove the 21 bolts.
- Using a plastic hammer, tap on the circumference of the transaxle housing to remove it from the automatic transaxle case sub-assembly.
- Remove the 5 transaxle case gaskets from the front oil pump assembly.
*1 Transaxle Case Gasket *2 O-ring - Remove the O-ring from the automatic transaxle case sub-assembly.
- Remove the 21 bolts.
- REMOVE TRANSAXLE HOUSING OIL SEPARATOR
- REMOVE TRANSMISSION OIL CLEANER MAGNET
- INSPECT TRANSMISSION OIL CLEANER MAGNET
Refer to PROCEDURE - Step 1 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 1 [10/2020 - 08/2021]
- REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE
- REMOVE TRANSMISSION LUBE APPLY TUBE
- REMOVE DIFFERENTIAL CASE ASSEMBLY
- REMOVE CLUTCH DRUM OIL SEAL RING
- REMOVE OIL PUMP SPROCKET FRONT THRUST WASHER
- REMOVE TRANSMISSION DRIVE CHAIN
- Remove the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly from the front oil pump assembly.NOTE:
To avoid damaging the bush of the front oil pump assembly, remove the transmission drive chain, transmission oil pump drive sprocket and oil pump drive shaft sub-assembly horizontally relative to the front oil pump assembly.
- Remove the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly from the front oil pump assembly.
- REMOVE OIL PUMP SPROCKET REAR THRUST WASHER
- REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY
- REMOVE FRONT OIL PUMP ASSEMBLY NOTE:
To avoid damaging the front oil pump assembly and transmission valve body assembly, when removing the front oil pump assembly, first remove the transmission valve body assembly.
- REMOVE PLANETARY CARRIER THRUST WASHER
- REMOVE C-3 AND C-4 CLUTCH ASSEMBLY
- INSPECT CLEARANCE OF C-3 CLUTCH
Refer to PROCEDURE - Step 13 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 13 [10/2020 - 08/2021]
- INSPECT CLEARANCE OF C-4 CLUTCH
Refer to PROCEDURE - Step 14 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 14 [10/2020 - 08/2021]
- REMOVE NO. 2 PLANETARY CARRIER THRUST WASHER
- REMOVE PLANETARY SUN GEAR
- REMOVE NO. 9 THRUST BEARING RACE
- REMOVE THRUST NEEDLE ROLLER BEARING
- REMOVE NO. 8 THRUST BEARING RACE
- REMOVE FRONT PLANETARY GEAR ASSEMBLY
- REMOVE THRUST NEEDLE ROLLER BEARING
- REMOVE NO. 7 THRUST BEARING RACE
- INSPECT FRONT PLANETARY GEAR ASSEMBLY
Refer to PROCEDURE - Step 10 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 10 [10/2020 - 08/2021]
- REMOVE INPUT SHAFT OIL SEAL RING
- REMOVE REAR INPUT SHAFT OIL SEAL RING
- REMOVE FRONT PLANETARY RING GEAR
- Remove the front planetary ring gear with front planetary ring gear flange from the C-1 clutch assembly.
- Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the front planetary ring gear.NOTE:
Be careful not to damage the front planetary ring gear and front planetary ring gear flange.
- Remove the front planetary ring gear flange from the front planetary ring gear.
- Remove the front planetary ring gear with front planetary ring gear flange from the C-1 clutch assembly.
- REMOVE THRUST NEEDLE ROLLER BEARING
- REMOVE NO. 6 THRUST BEARING RACE
- REMOVE C-1 CLUTCH ASSEMBLY
- INSPECT CLEARANCE OF C-1 CLUTCH
Refer to PROCEDURE - Step 15 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 15 [10/2020 - 08/2021]
- REMOVE FRONT CLUTCH DISC
- Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the clutch drum sub-assembly.NOTE:
Be careful not to damage the clutch drum sub-assembly.
- Remove the forward clutch flange, 5 front clutch discs and 5 forward multiple disc clutch plates from the clutch drum sub-assembly.
*1 Forward Clutch Flange *2 Front Clutch Disc *3 Forward Multiple Disc Clutch Plate *a Snap Ring Side *b Front Clutch Disc Side
- Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the clutch drum sub-assembly.
- INSPECT FRONT CLUTCH DISC
Refer to PROCEDURE - Step 2 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 2 [10/2020 - 08/2021]
- REMOVE NO. 1 CLUTCH BALANCER
- Place SST on the No. 1 clutch balancer and compress the rear clutch piston return compression spring with a press.
- SST: 09387-00020
NOTE:Do not compress the rear clutch piston return compression spring excessively.
- Using SST, remove the snap ring from the clutch drum sub-assembly.
- SST: 09350-30020
- 09350-07070
- SST: 09350-30020
- Remove the No. 1 clutch balancer from the forward clutch piston.
- Place SST on the No. 1 clutch balancer and compress the rear clutch piston return compression spring with a press.
- REMOVE REAR CLUTCH PISTON RETURN COMPRESSION SPRING
- REMOVE FORWARD CLUTCH PISTON
- Apply compressed air (392 kPa (4.0 kgf/cm2
, 57 psi)) to the oil hole of the clutch drum sub-assembly to remove the forward clutch piston from the clutch drum sub-assembly.NOTE:
- Applying compressed air may cause the forward clutch piston to jump out. When removing the forward clutch piston, hold it by hand using a piece of cloth.
- Be careful as ATF may spray when applying compressed air.
- Remove the O-ring from the clutch drum sub-assembly.
- Remove the D-ring from the clutch drum sub-assembly.
- Apply compressed air (392 kPa (4.0 kgf/cm2
, 57 psi)) to the oil hole of the clutch drum sub-assembly to remove the forward clutch piston from the clutch drum sub-assembly.
- REMOVE SUN GEAR INPUT HUB SUB-ASSEMBLY
- REMOVE THRUST NEEDLE ROLLER BEARING
- REMOVE NO. 5 THRUST BEARING RACE
- REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY
- Remove the bolt.
- Align the cutouts of the manual valve lever sub-assembly and manual valve lever shaft sub-assembly, and remove the manual valve lever shaft sub-assembly.
HINT:
Rotating the manual valve lever shaft sub-assembly to the area shown in the illustration will align the cutouts.
- Remove the O-ring from the manual valve lever shaft sub-assembly.
- Remove the bolt.
- REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY
- REMOVE PAWL STOPPER PLATE
- REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING
- REMOVE PARKING LOCK ROD SUB-ASSEMBLY
- Move the manual valve lever shaft sub-assembly and parking lock rod sub-assembly as shown in the illustration, and remove the parking lock rod sub-assembly.
*1 Manual Valve Lever Shaft Sub-assembly *2 Parking Lock Rod Sub-assembly HINT:
Align the cutouts of the parking lock rod sub-assembly and manual valve lever shaft sub-assembly and remove the parking lock rod sub-assembly.
- Move the manual valve lever shaft sub-assembly and parking lock rod sub-assembly as shown in the illustration, and remove the parking lock rod sub-assembly.
- REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY NOTE:
There are two types of manual valve lever shaft sub-assembly, park/neutral position switch assembly and transmission control shaft lever due to design changes. As they are not compatible with each other, when replacing the manual valve lever shaft sub-assembly, make sure to also replace the park/neutral position switch assembly and transmission control shaft lever as a set.
- REMOVE PARKING LOCK PAWL TORSION SPRING
- REMOVE PARKING LOCK PAWL SHAFT
- REMOVE PARKING LOCK PAWL
- REMOVE PARKING LOCK SLEEVE
- INSPECT CLEARANCE OF B-1 BRAKE
Refer to PROCEDURE - Step 16 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 16 [10/2020 - 08/2021]
- REMOVE COUNTER DRIVE GEAR SUB-ASSEMBLY
- Using a T50 "TORX" socket wrench, remove the 2 bolts (A) from the counter drive gear sub-assembly.
*a Bolt A *b Bolt B - Remove the 6 bolts (B) from the counter drive gear sub-assembly.
- Remove the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly from the automatic transaxle case sub-assembly.
- Remove the O-ring from the automatic transaxle case sub-assembly.
- Using a T50 "TORX" socket wrench, remove the 2 bolts (A) from the counter drive gear sub-assembly.
- REMOVE NO. 1 BRAKE DISC
- Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the counter drive gear sub-assembly.NOTE:
Be careful not to damage the counter drive gear sub-assembly.
- Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the counter drive gear sub-assembly.
*1 No. 1 Brake Flange *2 No. 1 Brake Disc *3 No. 1 Brake Plate *a Snap Ring Side *b No. 1 Brake Disc Side
- Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the counter drive gear sub-assembly.
- INSPECT NO. 1 BRAKE DISC
Refer to PROCEDURE - Step 4 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 4 [10/2020 - 08/2021]
- REMOVE NO. 3 PLANETARY CARRIER THRUST WASHER
- REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY
- INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY
Refer to PROCEDURE - Step 8 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 8 [10/2020 - 08/2021]
- REMOVE REAR PLANETARY SUN GEAR SUB-ASSEMBLY
- REMOVE REAR PLANETARY GEAR ASSEMBLY
- REMOVE NO. 4 PLANETARY CARRIER THRUST WASHER
- INSPECT REAR PLANETARY GEAR ASSEMBLY
Refer to PROCEDURE - Step 11 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 11 [10/2020 - 08/2021]
- REMOVE NO. 4 THRUST BEARING RACE
- REMOVE THRUST NEEDLE ROLLER BEARING
- REMOVE THRUST BEARING RACE
- REMOVE NO. 3 THRUST BEARING RACE
- INSPECT REAR PLANETARY SUN GEAR SUB-ASSEMBLY
Refer to PROCEDURE - Step 9 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 9 [10/2020 - 08/2021]
- REMOVE THRUST NEEDLE ROLLER BEARING
- REMOVE NO. 2 THRUST BEARING RACE
- INSPECT CLEARANCE OF C-2 CLUTCH
Refer to PROCEDURE - Step 17 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 17 [10/2020 - 08/2021]
- REMOVE C-2 CLUTCH ASSEMBLY
- REMOVE THRUST NEEDLE ROLLER BEARING
- REMOVE NO. 1 THRUST BEARING RACE
- REMOVE NO. 2 CLUTCH DISC
- Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the intermediate shaft sub-assembly.NOTE:
Be careful not to damage the intermediate shaft sub-assembly.
- Remove the direct clutch flange, 4 No. 2 clutch discs and 4 No. 2 clutch plates from the intermediate shaft sub-assembly.
*1 Direct Clutch Flange *2 No. 2 Clutch Disc *3 No. 2 Clutch Plate *a Snap Ring Side *b No. 2 Clutch Disc Side
- Using a screwdriver with its tip wrapped in protective tape, remove the snap ring from the intermediate shaft sub-assembly.
- INSPECT NO. 2 CLUTCH DISC
Refer to PROCEDURE - Step 3 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 3 [10/2020 - 08/2021]
- REMOVE C-2 CLUTCH BALANCER
- Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.
- SST: 09387-00020
NOTE:Do not compress the clutch return spring sub-assembly excessively.
- Using SST, remove the snap ring from the intermediate shaft sub-assembly.
- SST: 09350-30020
- 09350-07070
- SST: 09350-30020
- Remove the C-2 clutch balancer from the intermediate shaft sub-assembly.
- Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.
- REMOVE CLUTCH RETURN SPRING SUB-ASSEMBLY
- INSPECT CLUTCH RETURN SPRING SUB-ASSEMBLY
Refer to PROCEDURE - Step 6 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 6 [10/2020 - 08/2021]
- REMOVE C-2 CLUTCH PISTON
- Apply compressed air (392 kPa (4.0 kgf/cm2
, 57 psi)) to the oil hole of the intermediate shaft sub-assembly.NOTE:
- Applying compressed air may cause the C-2 clutch piston to jump out. When removing the C-2 clutch piston, hold it by hand using a piece of cloth.
- Be careful as ATF may spray when applying compressed air.
- Remove the C-2 clutch piston from the intermediate shaft sub-assembly.
- Remove the 2 O-rings from the intermediate shaft sub-assembly.
- Apply compressed air (392 kPa (4.0 kgf/cm2
, 57 psi)) to the oil hole of the intermediate shaft sub-assembly.
- REMOVE DIRECT CLUTCH DRUM OIL SEAL RING
- INSPECT CLEARANCE OF B-2 BRAKE
Refer to PROCEDURE - Step 18 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 18 [10/2020 - 08/2021]
- REMOVE 2ND BRAKE DISC
- Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.NOTE:
Be careful not to damage the automatic transaxle case sub-assembly.
- Remove the 2nd brake brake flange, 5 2nd brake brake discs and 5 2nd brake brake plates from the automatic transaxle case sub-assembly.
*1 2nd Brake Brake Flange *2 2nd Brake Brake Disc *3 2nd Brake Brake Plate *a Snap Ring Side *b 2nd Brake Brake Disc Side
- Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.
- INSPECT 2ND BRAKE DISC
Refer to PROCEDURE - Step 5 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 5 [10/2020 - 08/2021]
- REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON
- REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
- Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.
- SST: 09380-60011
- 09381-06020
- 09381-06050
- 09381-06060
- 09381-06100
- 09381-06110
- SST: 09950-70010
- 09951-07200
NOTE:Do not compress the 1st and reverse brake return spring sub-assembly excessively.
- SST: 09380-60011
- Using a screwdriver with its tip wrapped with protective tape, remove the snap ring from the automatic transaxle case sub-assembly.NOTE:
Be careful not to damage the automatic transaxle case sub-assembly.
- Remove the 1st and reverse brake return spring sub-assembly from the automatic transaxle case sub-assembly.
- Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.
- INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
Refer to PROCEDURE - Step 7 [06/2017 - 10/2020] , or refer to PROCEDURE - Step 7 [10/2020 - 08/2021]
- REMOVE 1ST AND REVERSE BRAKE PISTON
- REMOVE NEEDLE ROLLER BEARING
- REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL
- REMOVE TRANSAXLE CASE OIL SEAL
- REMOVE FRONT DRIVE SHAFT OIL SEAL RH
- REMOVE FRONT DRIVE SHAFT OIL SEAL LH
- REMOVE NEEDLE ROLLER BEARING
- REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE)
- Using SST, remove the counter driven gear rear tapered roller bearing (outer race) from the automatic transaxle case sub-assembly.
- SST: 09308-36010
NOTE:Be careful not to damage the automatic transaxle case sub-assembly.
HINT:
Align the claw of the SST with the indentation of the automatic transaxle case sub-assembly when removing the parts.
- Using SST, remove the counter driven gear rear tapered roller bearing (outer race) from the automatic transaxle case sub-assembly.
- REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE)
- Using SST, remove the counter driven gear rear tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.
- SST: 09950-40011
- 09951-04010
- 09952-04010
- 09953-04030
- 09954-04010
- 09955-04011
- 09957-04010
- 09958-04011
- SST: 09950-60011
- 09951-00310
NOTE:Because SST is attached to the roller portion, there is a possibility that the roller portion could break and SST could come off before the counter driven gear tapered roller bearing (rear side inner race) comes off.
- SST: 09950-40011
- If the roller portion breaks and SST comes off, reattach SST to the inner race in the position shown in the illustration, and continue removing the parts.
- SST: 09950-40011
- 09951-04010
- 09952-04010
- 09953-04030
- 09954-04010
- 09955-04011
- 09957-04010
- 09958-04011
- SST: 09950-60011
- 09951-00310
- SST: 09950-40011
- Using SST, remove the counter driven gear rear tapered roller bearing (inner race) from the pinion and counter driven gear sub-assembly.
- REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE)
- Using SST, remove the counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim from the transaxle housing.
- SST: 09308-36010
NOTE:Be careful not to damage the transaxle housing.
HINT:
Align the claw of the SST with the indentation of the transaxle housing when removing the parts.
- Using SST, remove the counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim from the transaxle housing.
- REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE)
- REMOVE NO. 1 TRANSAXLE CASE PLUG
- REMOVE NO. 2 TRANSAXLE CASE PLUG
- REMOVE AUTOMATIC TRANSMISSION CASE STRAIGHT PIN NOTE:
It is not necessary to remove the automatic transmission case straight pins unless they are being replaced.
- REMOVE NO. 1 BREATHER PLUG (ATM)