Reassembly [03/2017 - 06/2017]: Procedure
- REPAIR INSTRUCTION
Refer to PROCEDURE - Step 2
- INSTALL REAR DOOR OUTSIDE STRIPE
Refer to PROCEDURE - Step 2
- INSTALL REAR DOOR LOWER OUTSIDE STRIPE
Refer to PROCEDURE - Step 3
- INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL REAR DOOR FRONT OUTSIDE SEAL
- INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING
Refer to PROCEDURE - Step 2
- INSTALL DOOR WINDOW FRAME MOULDING CLIP
- INSTALL REAR DOOR BELT MOULDING ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL REAR DOOR NO. 2 WEATHERSTRIP
- INSTALL REAR DOOR PANEL CUSHION
- INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
- Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly.
- Engage the claw as shown in the illustration.
*A Outside *B Inside - Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly with the screw.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
- INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD
- INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD
- INSTALL REAR DOOR OUTSIDE HANDLE COVER
- INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY
- Insert the front end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly.
Install in this Direction - Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly, then slide the rear door outside handle assembly toward the front of the vehicle to install it.
- Move the lever as shown in the illustration and engage the 2 claws to secure the rear door outside handle assembly.
Engage in this Direction
- Insert the front end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly.
- INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 4
- INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY
- Apply MP grease to the sliding parts of the rear door window regulator assembly.
- Temporarily install the temporary bolt to the rear door window regulator assembly.
- Temporarily install the rear door window regulator assembly with the 3 bolts.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
*a Temporary Bolt - Tighten the temporary bolt and 3 bolts to install the rear door window regulator assembly.
HINT:
Tighten the bolts in the order shown in the illustration.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- Connect the connector.
- INSTALL REAR DOOR GLASS CHANNEL FILLER
- Apply soapy water to a new rear door glass channel filler.
- Install the rear door glass channel filler to the rear door glass sub-assembly at position shown in the illustration.
*A Front Side *B Rear Side *a Edge of curved surface STANDARD DIMENSIONArea Measurement A 5.0 mm (0.197 in.) B 5.0 mm (0.197 in.)
- INSTALL REAR DOOR GLASS CHANNEL SUB-ASSEMBLY
- Apply soapy water to the channel filler side of the rear door glass channel sub-assembly.
- Using a plastic hammer, install the rear door glass channel sub-assembly to the position shown in the illustration.
*A Front Side *B Rear Side *a Edge of curved surface STANDARD DIMENSIONArea Measurement A 5.0 mm (0.197 in.) B 5.0 mm (0.197 in.) NOTE:To prevent damaging the rear door glass sub-assembly, be careful not to strike the rear door glass channel sub-assembly with too much force.
- INSTALL REAR DOOR GLASS SUB-ASSEMBLY
- Insert the rear door glass sub-assembly into the rear door panel as indicated by the arrows, in the order shown in the illustration.NOTE:
Do not damage the rear door glass sub-assembly.
Install in this Direction (1) Install in this Direction (2) - Slide the rear door glass sub-assembly to install it as shown in the illustration.
- Insert the rear door glass sub-assembly into the rear door panel as indicated by the arrows, in the order shown in the illustration.
- INSTALL REAR DOOR QUARTER WINDOW GLASS
- INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY
- INSTALL REAR DOOR WEATHERSTRIP
- INSTALL REAR DOOR CHECK ASSEMBLY
- Clean the bolt hole in the vehicle body.
- Clean the threads of the bolt.
- Apply adhesive to the threads of the bolt.
Adhesive
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
- Install the rear door check assembly with the 2 nuts and bolt.
Nut Bolt Bolt
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
Nut
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
- INSTALL REAR DOOR GLASS RUN
- INSTALL REAR DOOR PANEL PROTECTOR
- INSTALL REAR DOOR NO. 1 VENT SEAL
- INSTALL REAR DOOR SERVICE HOLE COVER
- INSTALL REAR DOOR FRAME GARNISH
- INSTALL REAR SPEAKER ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
- INSTALL REAR DOOR NO. 2 SERVICE HOLE COVER
- INSTALL REAR DOOR INNER GLASS WEATHERSTRIP
- INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY
- Install the No. 1 door scuff plate clamp as shown in the illustration.
- Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly to the rear door inside handle sub-assembly as shown in the illustration.
*1 Rear Door Inside Locking Cable Assembly *2 Rear Door Lock Remote Control Cable Assembly Install in this Direction - Engage the 5 claws and guide.
- Engage the 7 clips to install the rear door trim board sub-assembly.
- Install the 3 screws.
- Install the No. 1 door scuff plate clamp as shown in the illustration.
- INSTALL REAR ARMREST ASSEMBLY
- INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL
- INSTALL REAR DOOR ARMREST COVER SUB-ASSEMBLY
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Refer to PROCEDURE - Step 2
- INITIALIZE POWER WINDOW CONTROL SYSTEM
Refer to INITIALIZATION [03/2017 - ]
- INSPECT POWER WINDOW OPERATION
Refer to OPERATION CHECK [03/2017 - ]