Reassembly [10/2014 - ]: Procedure
- APPLY HIGH TEMPERATURE GREASE
- INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN
- Install the 2 parking brake shoe hold down spring pins.
- INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side)
- Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.
- INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY
- Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.
- INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET
- INSTALL PARKING BRAKE SHOE LEVER
- Using needle-nose pliers, install the parking brake shoe lever to the No. 3 parking brake cable assembly.
- Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.TEXT IN ILLUSTRATION
High Temperature Grease - Install the parking brake shoe lever to the No. 2 parking brake shoe assembly.
- Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.NOTE:
Make sure that the parking brake shoe lever does not separate from the No. 2 parking brake shoe assembly.
- Using needle-nose pliers, install the parking brake shoe lever to the No. 3 parking brake cable assembly.
- INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Rear Side)
- INSTALL PARKING BRAKE SHOE STRUT
- INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Front Side)
- INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Rear Side)
- INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Front Side)
- Install the parking brake shoe return tension spring.
- CHECK PARKING BRAKE INSTALLATION
- INSTALL REAR DISC
Refer to PROCEDURE - Step 1
- INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
- INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
Refer to PROCEDURE - Step 9
- ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL
Refer to PROCEDURE - Step 2
- BED IN PARKING BRAKE SHOES TO DISCS
- Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
- Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.
- Drive the vehicle for about 400 m (0.25 mile) in this condition.
- Repeat this procedure 3 times.NOTE:
Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.