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Home >> Toyota >> 2018 >> Avalon XLE >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Parking Brake (Service Information) (Except Hybrid) >> Parking Brake Assembly >> Reassembly [10/2014 - ] >> Procedure

Reassembly [10/2014 - ]: Procedure

  1. APPLY HIGH TEMPERATURE GREASE 
    1. Apply high temperature grease to the areas of the parking brake plate which make contact with the shoe as shown in the illustration.
      GTY322423Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      High Temperature Grease
  2. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN 
    1. Install the 2 parking brake shoe hold down spring pins.
  3. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side) 
    1. Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.
  4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.
  5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.
      GTY320060Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      High Temperature Grease
    2. Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.
  6. INSTALL PARKING BRAKE SHOE LEVER 
    1. Using needle-nose pliers, install the parking brake shoe lever to the No. 3 parking brake cable assembly.
      GTY315847Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.
      GTY317223Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      High Temperature Grease
    3. Install the parking brake shoe lever to the No. 2 parking brake shoe assembly.
      GTY322117Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    4. Expand the No. 1 and No. 2 parking brake shoe assemblies outward by hand and fit them to the parking brake plate.
      NOTE:

      Make sure that the parking brake shoe lever does not separate from the No. 2 parking brake shoe assembly.

  7. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Rear Side) 
    1. Using SST, install the parking brake shoe hold down compression spring.
      GTY591919Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      • SST: 09718-00011 
  8. INSTALL PARKING BRAKE SHOE STRUT 
    1. Install the parking brake shoe strut.
    2. Install the No. 1 parking brake shoe assembly.
      GTY315848Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  9. INSTALL PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Front Side) 
    1. Using SST, install the parking brake shoe hold down compression spring.
      GTY547605Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      • SST: 09718-00011 
  10. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Rear Side) 
    1. Apply a small amount of high temperature grease to the areas shown in the illustration.
      GTY315860Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      High Temperature Grease
    2. Install the parking brake shoe return tension spring.
  11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Front Side) 
    1. Install the parking brake shoe return tension spring.
  12. CHECK PARKING BRAKE INSTALLATION 
    1. Check that each part is installed properly.
      GTY539100Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      *A LH Side *B RH Side
      Front of the Vehicle - -
      NOTE:

      There should be no oil or grease on the friction surfaces of the shoe linings or discs.

  13. INSTALL REAR DISC 

    Refer to PROCEDURE - Step 1

  14. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
  15. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY 

    Refer to PROCEDURE - Step 9

  16. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL 

    Refer to PROCEDURE - Step 2

  17. BED IN PARKING BRAKE SHOES TO DISCS 
    1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
    2. Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.
    3. Drive the vehicle for about 400 m (0.25 mile) in this condition.
    4. Repeat this procedure 3 times.
      NOTE:

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.