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Home >> Toyota >> 2017 >> RAV4 XLE, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (Except Hybrid) >> Front Door >> Disassembly [12/2012 - ] >> Procedure

Disassembly [12/2012 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Refer to PRECAUTION [12/2012 - ]

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    WARNING:

    w/ Side Airbag:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [12/2012 - 10/2015] , or refer to INITIALIZATION [10/2015 - 08/2016] , or refer to INITIALIZATION [08/2016 - ]

  3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH 
    1. Detach the 2 claws and 2 clips and remove the front door lower frame bracket garnish LH.
      GTY378637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) 
    1. Using a moulding remover, detach the 2 clips, 6 claws and 2 guides and remove the power window regulator master switch assembly with front door armrest base panel.
      GTY378641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector.
  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side) 

    Refer to PROCEDURE - Step 2

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) 
    1. Using a moulding remover, detach the 2 clips, 6 claws and 2 guides and remove the power window regulator master switch assembly with front door armrest base panel.
      GTY377735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector.
  7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side) 

    Refer to PROCEDURE - Step 2

  8. REMOVE DOOR CONTROL SWITCH (for Front Passenger Side) 

    Refer to PROCEDURE - Step 4

  9. REMOVE FRONT DOOR ASSIST GRIP COVER LH 
    1. Using a moulding remover, detach the 4 claws, 2 clips and guide and remove the front door assist grip cover LH.
      GTY384020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH 
    1. Detach the 3 claws and remove the front door inside handle bezel plug LH.
      GTY378646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH 
    1. Remove the 3 screws.
      GTY378651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the 9 clips and remove the front door trim board sub-assembly.
      GTY384022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the front door lock remote control cable assembly LH and front door inside locking cable assembly LH from the 2 clamps.
      GTY378649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the front door lock remote control cable assembly LH and front door inside locking cable assembly LH.
    5. for Power Seat:

      Disconnect the connector.

  12. REMOVE SEAT MEMORY SWITCH 

    Refer to PROCEDURE - Step 8

  13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH 
    1. Detach the 2 claws and guide and remove the front door inside handle sub-assembly LH.
      GTY378652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH 
    1. Raise the 7 claws of the front door inner glass weatherstrip LH as shown in the illustration, and then remove the front door inner glass weatherstrip LH from the front door trim board sub-assembly LH.
      GTY378656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  16. REMOVE DOOR SIDE AIRBAG SENSOR LH 

    Refer to PROCEDURE - Step 8

  17. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 7

  18. REMOVE FRONT DOOR SERVICE HOLE COVER LH 
    1. Disconnect the connector.
      GTY366887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt as shown in the illustration.
    3. Using a clip remover, detach the 3 clamps.
    4. Pull out the front door lock remote control cable assembly LH, front door inside locking cable assembly LH and wire harness from the front door service hole cover LH, and then remove the front door service hole cover LH.

      HINT: 

      Remove any remaining butyl tape from the front door panel.

  19. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH 
    1. Temporarily install the power window regulator master switch assembly with front door armrest base panel.
    2. Connect the power window regulator motor.
    3. Connect the cable to the negative (-) battery terminal.
    4. Move the front door window regulator so that the front door glass bolts can be seen.
    5. Disconnect the cable from the negative (-) battery terminal.
      NOTE:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Refer to INITIALIZATION [12/2012 - 10/2015] , or refer to INITIALIZATION [10/2015 - 08/2016] , or refer to INITIALIZATION [08/2016 - ]

    6. Remove the power window regulator master switch assembly with front door armrest base panel.
    7. Remove the 2 bolts.
      NOTE:

      After the bolts are removed, do not allow the front door glass to fall.

      GTY384024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the front door glass sub-assembly LH as indicated by the arrows in the order shown in the illustration.
      NOTE:

      Do not damage the front door glass.

      GTY382617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FRONT DOOR GLASS RUN LH 
    1. Remove the front door glass run LH.
      GTY378659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH 
    1. Disconnect the connector.
      GTY376514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Temporary Bolt
    2. Loosen the temporary bolt.
      NOTE:

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator sub-assembly LH may fall and become damaged.

    3. Remove the 5 bolts and front door window regulator sub-assembly LH.
    4. Remove the temporary bolt from the front door window regulator sub-assembly LH.
  22. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH 

    Refer to PROCEDURE - Step 12 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 12 [10/2015 - ]

  23. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH 
    1. Remove the bolt.
      GTY378667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the guide and remove the front door rear lower frame sub-assembly LH.
      GTY378668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION 
    1. Remove the 2 bolts.
      GTY361051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
    2. Detach the 2 guides, and remove the double-sided tape and front door No. 2 stiffener cushion.
      NOTE:

      Remove any remaining tape from the door.

  25. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH 

    Refer to PROCEDURE - Step 12

  26. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH 
    1. Remove the hole plug.
      GTY370712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Hole Plug
    2. Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover LH together with the door lock cylinder LH.
  27. REMOVE DOOR LOCK CYLINDER LH 
    1. Detach the 2 claws and remove the door lock cylinder LH from the front door outside handle cover LH.
      GTY378666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FRONT DOOR WITH MOTOR LOCK ASSEMBLY LH 

    Refer to PROCEDURE - Step 14

  29. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH 
    1. Remove the front door lock remote control cable assembly LH.
      GTY367630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH 
    1. Detach the 3 claws and open the cover.
      GTY367631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front door inside locking cable assembly LH.
      GTY367632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH 
    1. w/ Entry and Start System:
      1. Using a screwdriver, detach the 2 claws of the connector cover in the direction indicated by the arrow in the illustration and disconnect the connector cover.
        GTY373263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Protective Tape

        HINT: 

        Tape the screwdriver tip before use.

      2. Using a screwdriver, detach the claw of the connector in the direction indicated by the arrow in the illustration and disconnect the connector.
        GTY375966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *1 Protective Tape

        HINT: 

        Tape the screwdriver tip before use.

    2. Remove the front door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.
      GTY378551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD 
    1. Detach the 3 claws and remove the front door front outside handle pad.
      GTY378563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD 
    1. Detach the 2 claws and remove the front door rear outside handle pad.
      GTY378567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH 
    1. w/ Entry and Start System:
      GTY382105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Detach the 3 clamps.

    2. GTY365709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle frame sub-assembly LH.

    3. Slide the front door outside handle frame sub-assembly LH to detach the claw of the front door outside handle frame sub-assembly LH, and then remove it.
  35. REMOVE FRONT DOOR LOCK OPEN ROD LH 
    1. Rotate the snap to detach the snap, and then remove the front door lock open rod LH as indicated by the arrows in the order shown in the illustration.
      GTY380751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap
  36. REMOVE FRONT DOOR CHECK ASSEMBLY LH 
    1. Remove the 3 bolts and front door check assembly LH.
      GTY378588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE FRONT DOOR WEATHERSTRIP LH 
    1. Using a clip remover, remove the 2 clips.
      GTY378562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a clip remover, detach the 18 clips and remove the front door weatherstrip LH.
  38. REMOVE DOOR FRAME GARNISH LH 
    1. Detach the claw and remove the door frame garnish LH.
      GTY378571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE DOOR WINDOW FRAME MOULDING CLIP 

    Refer to PROCEDURE - Step 14

  40. REMOVE FRONT DOOR WINDOW REAR FRAME MOULDING LH 

    Refer to PROCEDURE - Step 15

  41. REMOVE NO. 1 BLACK OUT TAPE LH 

    Refer to PROCEDURE - Step 16

  42. REMOVE FRONT DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 1 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 1 [10/2015 - ]

  43. REMOVE FRONT DOOR PANEL CUSHION 
    1. Detach the 2 claws and remove the 2 front door panel cushions.
      GTY378574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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