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Removal [12/2012 - 10/2015]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Refer to PRECAUTION [12/2012 - ] ).

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    WARNING:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [12/2012 - 10/2015] ).

  3. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to REMOVAL [12/2012 - ]

  4. DRAIN BRAKE FLUID 
    NOTE:

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  5. DISCONNECT CONNECTOR 
    1. Release the lock lever and disconnect the brake actuator connector.
      GTY212483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to allow brake fluid to enter the removed connector.

  6. DISCONNECT BRAKE LINE 
    1. Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.
      GTY365598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Use tags or make a memo to identify the places to reconnect.
      GTY366397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • *1: to front wheel cylinder RH
      • *2: to front wheel cylinder LH
      • *3: to rear wheel cylinder RH
      • *4: to rear wheel cylinder LH
      • *5: from front master cylinder
      • *6: from rear master cylinder
  7. REMOVE BRAKE ACTUATOR WITH BRACKET 
    1. Disconnect the brake tube clamp from the bracket.
      GTY364681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts and actuator with bracket.
      GTY245379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the brake tubes.

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