LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2017 >> RAV4 LE, AWD >> Repair and Diagnosis >> Brakes >> Traction Control >> Brake Control System (Service Information) (Except Hybrid) >> Brake Actuator >> Installation [12/2012 - 10/2015] >> Procedure

Installation [12/2012 - 10/2015]: Procedure

  1. INSTALL BRAKE ACTUATOR WITH BRACKET 
    NOTE:

    When installing a new brake actuator, do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

    1. Install the actuator with bracket with the 3 nuts.
      GTY245380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      NOTE:
      • Tighten the 3 nuts uniformly in alphabetical order.
      • Be careful not to damage the brake tubes.
      • Do not drop the actuator. If dropped, replace it.
    2. Connect the brake tube clamp to the bracket.
  2. CONNECT BRAKE LINES 
    1. Temporarily install each brake line to the correct positions of the actuator assembly with bracket as shown in the illustration.
      GTY366400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • *1: to front wheel cylinder RH
      • *2: to front wheel cylinder LH
      • *3: to rear wheel cylinder RH
      • *4: to rear wheel cylinder LH
      • *5: from front master cylinder
      • *6: from rear master cylinder
    2. Using a union nut wrench, tighten each brake line.

      Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

      NOTE:

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Refer to PRECAUTION [12/2012 - ] ).

  3. CONNECT CONNECTOR 
    NOTE:
    • Make sure that the connector is locked securely.
    • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.
    1. Connect the brake actuator connector and push the lock lever downward.
      GTY230830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [12/2012 - 10/2015] ).

  5. BLEED BRAKE SYSTEM 

    Refer to PROCEDURE - Step 3

  6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to INSTALLATION [12/2012 - ]

  7. INSPECT BRAKE ACTUATOR WITH TECHSTREAM 

    Refer to ON-VEHICLE INSPECTION [12/2012 - 10/2015] 

scientia non olet · About LEMON Manuals