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Home >> Toyota >> 2017 >> RAV4 LE, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) (Service Information) (Except Hybrid) >> Brake Pedal >> Installation [12/2012 - ] >> Procedure

Installation [12/2012 - ]: Procedure

  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the brake pedal support assembly with the 4 nuts.

      Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf) 

    2. Install the brake pedal support reinforcement set bolt.

      Torque: 23.6 N*m (241 kgf*cm, 17 ft.*lbf) 

  2. INSTALL PUSH ROD PIN 
    1. Apply a light coat of lithium soap base glycol grease to the push rod pin.
      GTY378919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium sop base glycol grease
    2. Set the push rod clevis in place, insert the push rod pin from outside the vehicle and then a new clip.
      NOTE:

      After installation, check that the pedal operates smoothly.

  3. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake pedal return spring to the brake pedal support assembly.
  4. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to INSTALLATION [12/2012 - ]

  5. CONNECT CONNECTORS 
    1. Connect the brake pedal load sensing switch connector.
    2. Connect the stop light switch connector.
  6. INSTALL UPPER INSTRUMENT PANEL 

    Refer to INSTALLATION [12/2012 - 10/2015] , or refer to INSTALLATION [10/2015 - ]

  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to INSTALLATION [12/2012 - ]

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [12/2012 - 10/2015] , or refer to INITIALIZATION [10/2015 - 08/2016] , or refer to INITIALIZATION [08/2016 - ] ).

  9. CHECK AND ADJUST BRAKE PEDAL 

    Refer to ADJUSTMENT [12/2012 - ]