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Operating Light Control Rheostat does not Change Light Brightness [08/2015 - ]: Procedure

  1. SYSTEM CHECK 
    1. Confirm the symptoms.

      Result

      Result Proceed to
      Meter illumination does not change when operating the light control rheostat. A
      Dimmer function cannot be canceled. B

    B → Refer to   5 

    A: Go to next step 

  2. READ VALUE USING TECHSTREAM (RHEOSTAT VALUE) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. Read the Data List according to the display on the Techstream.
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Rheostat value Light control rheostat/Min.: 0 (dark), Max.: 100 (bright) Light control rheostat value 0 (dark) The value changes with rheostat operation
      Light control rheostat value 100 (bright)

      OK

      The value displayed on the Techstream gradually changes with actual rheostat knob operation.

      RESULT

      Result Proceed to
      OK (w/o Multi-information display) A
      OK (w/ Multi-information display) B
      NG C

    B → Refer to   10 

    C → Refer to   3 

    A → Refer to   8 

  3. INSPECT LIGHT CONTROL RHEOSTAT 
    1. Remove the light control rheostat. Refer to REMOVAL [08/2015 - ] .
      GTY332988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      L59-6 (E) - L59-7 (TR) Light control rheostat knob fully downwards (MIN.) Below 50 Ω
      Light control rheostat knob between MIN. and MAX. The value changes gradually (Between 0 to 12 kΩ)
      Light control rheostat knob fully upwards (MAX.) 8 to 12 kΩ
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Light Control Rheostat)

    NG → Refer to   9 

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (COMBINATION METER SUB-ASSEMBLY - LIGHT CONTROL RHEOSTAT) 
    1. Disconnect the L27 and L59 connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      L27-32 (SW2) - L59-7 (TR) Always Below 1 Ω
      L27-32 (SW2) - Body ground Always 10 kΩ or higher
      L27-33 (SW3) - L59-6 (E) Always Below 1 Ω
      L27-33 (SW3) - Body ground Always 10 kΩ or higher
      RESULT

      Result Proceed to
      OK (w/o Multi-information display) A
      OK (w/ Multi-information display) B
      NG C

    B → Refer to   10 

    C → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    A → Refer to   8 

  5. READ VALUE USING TECHSTREAM (TAIL CANCEL SW) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. Read the Data List according to the display on the Techstream.
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Tail Cancel SW Tail cancel switch/OFF or ON OFF: Tail cancel switch off Dimming of dash lights is possible
      ON: Tail cancel switch on Dimming of dash lights is canceled

      HINT: 

      The tail cancel switch is operated by turning the light control rheostat knob fully upward.

      OK

      Condition displayed on the Techstream is the same as the actual light control rheostat knob position.

      RESULT

      Result Proceed to
      OK (w/o Multi-information display) A
      OK (w/ Multi-information display) B
      NG C

    B → Refer to   10 

    C → Refer to   6 

    A → Refer to   8 

  6. INSPECT LIGHT CONTROL RHEOSTAT 
    1. Remove the light control rheostat. Refer to REMOVAL [08/2015 - ] .
      GTY326196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      L59-8 (TC) - L59-9 (T) Light control rheostat knob not fully upward Below 50 Ω
      Light control rheostat knob fully upwards (Tail cancel switch is on) 8 to 12 kΩ
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Light Control Rheostat)

    NG → Refer to   9 

    OK: Go to next step 

  7. CHECK HARNESS AND CONNECTOR (COMBINATION METER SUB-ASSEMBLY - LIGHT CONTROL RHEOSTAT) 
    1. Disconnect the L27 and L59 connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      L27-31 (SW1) - L59-9 (T) Always Below 1 Ω
      L27-31 (SW1) - Body ground Always 10 kΩ or higher
      L27-30 (TC) - L59-8 (TC) Always Below 1 Ω
      L27-30 (TC) - Body ground Always 10 kΩ or higher
      RESULT

      Result Proceed to
      OK (w/o Multi-information display) A
      OK (w/ Multi-information display) B
      NG C

    B → Refer to   10 

    C → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    A → Refer to   8 

  8. REPLACE METER CIRCUIT PLATE. Refer to  DISASSEMBLY [08/2015 - ] 
  9. REPLACE LIGHT CONTROL RHEOSTAT. Refer to  REMOVAL [08/2015 - ] 
  10. REPLACE COMBINATION METER SUB-ASSEMBLY. Refer to  REMOVAL [08/2015 - ]