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DTC B1500: Fuel Sender Open Detected [08/2015 - ]: Procedure

  1. READ VALUE USING TECHSTREAM (FUEL INPUT) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. Read the Data List according to the display on the Techstream.
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Fuel Input Fuel input/Min.: 0, Max.: 127.5 10th segment comes on:
      39.6 to 45
      Unit: Liter
      9th segment comes on:
      35.9 to 39.6
      8th segment comes on:
      32.0 to 35.9
      7th segment comes on:
      27.8 to 32.0
      6th segment comes on:
      23.6 to 27.8
      5th segment comes on:
      19.4 to 23.6
      4th segment comes on:
      15.3 to 19.4
      3rd segment comes on:
      12.1 to 15.3
      2nd segment comes on:
      8.1 to 12.1
      1st segment comes on:
      5.1 to 8.1

      Result

      Result Proceed to
      Fuel level data can be displayed on the Techstream (w/o Multi-information display). A
      Fuel level data can be displayed on the Techstream (w/ Multi-information display). B
      Fuel level data cannot be displayed on the Techstream. C

    B → Refer to   7 

    C → Refer to   2 

    A → Refer to   5 

  2. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the L27 connector.
      GTY339155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      L27-12 (L) - L27-13 (ES 2) Always 13.5 to 414.5 Ω
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Combination Meter Sub-assembly)
      RESULT

      Result Proceed to
      OK (w/o Multi-information display) A
      OK (w/ Multi-information display) B
      NG C

    B → Refer to   7 

    C → Refer to   3 

    A → Refer to   5 

  3. CHECK HARNESS AND CONNECTOR (COMBINATION METER SUB-ASSEMBLY - FUEL SENDER GAUGE ASSEMBLY) 
    1. Disconnect the R11 connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      L27-12 (L) - R11-2 (FS) Always Below 1 Ω
      L27-12 (L) - Body ground Always 10 kΩ or higher
      L27-13 (ES 2) - R11-3 (FE) Always Below 1 Ω
      L27-13 (ES 2) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge assembly. Refer to REMOVAL [08/2015 - ] .
    2. Inspect the fuel sender gauge assembly. Refer to INSPECTION [08/2015 - ] .
      RESULT

      Result Proceed to
      OK (w/o Multi-information display) A
      OK (w/ Multi-information display) B
      NG C

    B → Refer to   7 

    C → Refer to   6 

    A → Refer to   5 

  5. REPLACE METER CIRCUIT PLATE. Refer to  DISASSEMBLY [08/2015 - ] 
  6. REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [08/2015 - ] 
  7. REPLACE COMBINATION METER SUB-ASSEMBLY. Refer to  REMOVAL [08/2015 - ]