DTC P3004-132: Power Cable Malfunction [08/2015 - ]: Procedure

1. Connect the Techstream to the DLC3.
2. Turn the power switch on (IG).
3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
4. Check if DTCs are output.

   Result

   Result	Proceed to
   P3004-132 only is output.	A
   DTCs shown in Table 1 are output simultaneously.	B
   DTCs shown in Table 2 are output simultaneously.	C

   TABLE 1
   
   

   DTC No.	Relevant Diagnosis
   P06E6-164	Sensor Power Supply "C" Circuit/Open
   P0A1A-151, 658	Generator Control Module
   P0A1B-786	Drive Motor "A" Control Module
   P0A1D-148	Hybrid Powertrain Control Module
   P0ADB-227	Hybrid Battery Positive Contactor Control Circuit Low
   P0ADC-226	Hybrid Battery Positive Contactor Control Circuit High
   P0ADF-229	Hybrid Battery Negative Contactor Control Circuit Low
   P0AE0-228	Hybrid Battery Negative Contactor Control Circuit High
   P0AE6-225	Hybrid Battery Precharge Contactor Control Circuit Low
   P0AE7-224	Hybrid Battery Precharge Contactor Control Circuit High
   P0C76-523	Hybrid Battery System Discharge Time Too Long
   P0CA3-442	DC/DC Converter Step Up Voltage Performance
   P0D2E-586	Drive Motor "A" Inverter Voltage Sensor Circuit Range/Performance
   P0D2F-266	Drive Motor "A" Inverter Voltage Sensor Circuit Low
   P0D30-267	Drive Motor "A" Inverter Performance
   P1C2A-155	Generator A/D Converter Circuit
   P1C73-512	Sensor Standard Voltage "F" Circuit/Open
   P1CA6-156	Generator Control Module Malfunction
   P1CA7-193	Drive Motor Control Module Malfunction
   P2511-149	HV CPU Power Relay Sense Circuit Intermittent No Continuity
   P3004-131, 800, 801	Power Cable Malfunction
   P3133-659	Communication Error from Generator to Drive Motor "A"
   P3134-661	Communication Error from Drive Motor "A" to Generator
   P324E-788	MG-ECU Power Relay Intermittent Circuit
   U0110 (all INF codes)*1	Lost Communication with Drive Motor Control Module "A"

   TABLE 2
   
   

   DTC No.	Relevant Diagnosis
   P0A95-123	High Voltage Fuse
   P0ABF-123	Hybrid Battery Pack Current Sensor Circuit
   P0AC0-123	Hybrid Battery Pack Current Sensor Circuit Range / Performance
   P0AC1-123	Hybrid Battery Pack Current Sensor "A" Circuit Low
   P0AC2-123	Hybrid Battery Pack Current Sensor "A" Circuit High
   P0AFC-123	Hybrid Battery Pack Sensor Module
   P0B3D-123	Hybrid Battery Voltage Sensor "A" Circuit Low
   P0B42-123	Hybrid Battery Voltage Sensor "B" Circuit Low
   P0B47-123	Hybrid Battery Voltage Sensor "C" Circuit Low
   P0B4C-123	Hybrid Battery Voltage Sensor "D" Circuit Low
   P0B51-123	Hybrid Battery Voltage Sensor "E" Circuit Low
   P0B56-123	Hybrid Battery Voltage Sensor "F" Circuit Low
   P0B5B-123	Hybrid Battery Voltage Sensor "G" Circuit Low
   P0B60-123	Hybrid Battery Voltage Sensor "H" Circuit Low
   P0B65-123	Hybrid Battery Voltage Sensor "I" Circuit Low
   P0B6A-123	Hybrid Battery Voltage Sensor "J" Circuit Low
   P0B6F-123	Hybrid Battery Voltage Sensor "K" Circuit Low
   P0B74-123	Hybrid Battery Voltage Sensor "L" Circuit Low
   P0B79-123	Hybrid Battery Voltage Sensor "M" Circuit Low
   P0B7E-123	Hybrid Battery Voltage Sensor "N" Circuit Low
   P0B83-123	Hybrid Battery Voltage Sensor "O" Circuit Low
   P308A-123	Hybrid Battery Voltage Sensor All Circuits Low
   U029A-123	Lost Communication with Hybrid Battery Pack Sensor Module

   HINT: 

   • *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure.
   • P3004-132 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output.
5. Turn the power switch off.

B → Refer to   15 

C → Refer to   22 

A: Go to next step 

1. Connect the Techstream to the DLC3.
2. Turn the power switch on (IG).
3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
4. Read the freeze frame data of DTC P3004-132.

   Result

   Result	Proceed to
   All of the following conditions are met: Difference between "Power Resource VB" and "VL-Voltage before Boosting" is 50 V or less. Difference between "Power Resource VB" and "VH-Voltage after Boosting" is more than 70 V. Difference between "VL-Voltage before Boosting" and "VH-Voltage after Boosting" is more than 90 V.	A
   In addition to the above conditions, "Batt Pack Current Val" is 3 A or more.	B
   Other than above	C

5. Turn the power switch off.

B → Refer to   17 

C → Refer to   3 

A → Refer to   16 

NG → CONNECT SECURELY 

OK: Go to next step 

B → REPLACE MALFUNCTIONING PARTS 

C → CONNECT SECURELY 

A: Go to next step 

B → REPLACE MALFUNCTIONING PARTS 

C → CONNECT SECURELY 

A: Go to next step 

NG → Refer to   18 

OK: Go to next step 

B → REPLACE MALFUNCTIONING PARTS 

C → CONNECT SECURELY 

A: Go to next step 

NG → Refer to   19 

OK: Go to next step 

NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

OK: Go to next step 

NG → Refer to   20 

OK: Go to next step 

NG → Refer to   20 

OK: Go to next step 

Refer to CHECK FOR INTERMITTENT PROBLEMS [08/2015 - ]

NEXT: Go to next step 

1. Connect the Techstream to the DLC3.
2. Turn the power switch on (IG).
3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
4. Read and record the DTCs and freeze frame data.
5. Clear DTCs and freeze frame data.
6. Turn the power switch off.

NEXT: Go to next step 

1. Connect the Techstream to the DLC3.
2. Turn the power switch on (READY).
3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
4. Check if DTCs are output.

   Result

   Result	Proceed to
   No DTCs are output.	A
   DTC P3004-131 is output.	B
   DTC P3004-132 is output.	C

   HINT: 

   Because P3004-131 uses 2-trip detection logic, the DTC detection conditions need to be met 2 times.

5. Turn the power switch off.

B → Refer to   21 

C → Refer to   16 

A → Refer to   16